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9.  BASIC TROUBLESHOOTING GUIDE 

Problem: LCD displays ‘Open Source’. 
1.  Ensure cartridge is properly seated. 
2.  Ensure animated box cursor ( ) is on desired output connector. 
3.  Tighten hand-piece connector to output connector. 

 

Problem: Solder hand-piece tip cartridge does not heat up. 
1. Replace tip cartridge. 
2. If problem persists, replace hand-piece with known good hand-piece and insert new cartridge. 
3. If cartridge heats up, replace non-functioning hand-piece. 

 

Problem: Low power operation of the unit.  
Check input power to the unit. The unit can draw up to 10A of current at 110V. 
Do not plug into power sources such as power strips that are rated less than 10A. 
Multiple high current devices plugged into the same electrical circuit can cause low power operation, 
distribute high current devices among multiple circuits or increase the electrical circuit capacity. 

 

 

Problem: Power indication meter displays maximum power without variance when both channels are 
operated simultaneously and one tip cartridge does not heat. 
1. Ensure cartridges are properly seated. 
2. Tighten hand-piece connector to output connector. 
3. Replace tip cartridge in left hand-piece with known good tip cartridge. 
4. If problem persists, Replace tip cartridge in right hand-piece with known good tip cartridge. 

 

10. Safety  

 

 

With power applied, the tip temperature can be > 300°C. Failure to observe the following 
precautions may lead to injury to users or damage the equipment: 

  Do not touch any metallic parts of the hand-piece 

  Do not use near flammable items 

  Do not use unit for any function other than described in this manual  

  Use only genuine Metcal replacement parts 

  Use in a well ventilated area or with fume extraction 

  Do not use the equipment with wet hands 

  Connect only to properly grounded outlets to prevent risk of electric shock. 

  Always place hand-piece back into the work stand to prevent accidental burning of oneself or 

surrounding objects. 

  This appliance is not intended for use by persons (including children) with reduced physical, 

sensory or mental capabilities, or lack of experience and knowledge, unless they have been given 
supervision or instruction concerning use of the appliance by a person responsible for their 
safety. 

  Children should be supervised to ensure that they do not play with the appliance. 

 

Although the systems offer superior EOS (Electrical Overstress) protection, periodic checks of the 
instrument cord should be incorporated into standard operator maintenance procedures. 

 

Waste Electrical and Electronic Equipment Directive - WEEE (2002/96/EC). 

 
When this product is no longer required, if it cannot be re-used, we ask our customers not to 
dispose of it as unsorted municipal waste but to appropriately recycle the product. In Europe, please 
contact your OK International distributor who can advise the recycling options available 
(

www.okinternational.com

). 

WARNING

 

Summary of Contents for Metcal MX-5200

Page 1: ...7000 2500_4 Metcal MX 5200 Power Precision Performance Soldering Desoldering and Rework System User Guide...

Page 2: ...Series User Guide 1 MX 5200 Serie Betriebsanleitung 13 S rie MX 5200 Manuel d utilisation 26 Serie MX 5200 Manuale dell utente 39 Serie MX 5200 Gu a del usuario 51 MX 5200 64 MX 5200 76 MX 5200 89 MX...

Page 3: ...10 8 APPLICATION NOTES a Extending Tip Life 11 b Detinned Tips 11 9 BASIC TROUBLESHOOTING GUIDE 12 10 SAFETY 12 Warranty OK International warrants the MX 5200 System against any defects in materials...

Page 4: ...or quick response and precise control a SMARTHEAT TECHNOLOGY No Calibration Required Each cartridge is equipped with a self regulating heater which senses its own temperature and closely maintains its...

Page 5: ...tand MX W1AV MX 5251 MX PS5200 Power Supply MX DS1 desoldering hand piece Metcal Advanced Soldering hand piece MX H1 AV workstand MX WS5DS workstand MX W1AV Upgrades MX UK1 Metcal Advanced Hand piece...

Page 6: ...Indication Meter The MX 5200 Series has a built in power indication meter which will display a graphical and numerical representation of the power User Programmable PowerSave Mode The MX 5200 Series h...

Page 7: ...e SLEEP MODE 1 Hand piece in workstand 2 Power to the hand piece is reduced POWER MODE 1 Hand piece removed from stand 2 System is in use Power Meter displays power at tip POWERSAVE MODE 1 Hand piece...

Page 8: ...ach hand piece has its own range of cartridges with many choices available for tip geometry and temperature a Hand piece Selection Guide NOTE This is only a small sample of tip styles available for ea...

Page 9: ...r a complete up to date listing visit our website www okinternational com for more information These tip geometries cover a broad range of tasks from delicate precision work to heavy ground plane sold...

Page 10: ...going to a higher temperature only when necessary d Temperature Series Chart Application X Series STTC SMTC UFTC PTTC TATC STDC High Thermal Sensitivity 500 Series 5 5 5 Moderate Thermal Sensitivity...

Page 11: ...int To change the configuration 1 Remove the two screws from the underside of the workstand base MX WB 2 Move the Workstand Sponge Holder MX WSH into the desired position 3 Replace the two screws into...

Page 12: ...ystem is turned off 2 Pull out the cartridge using the Cartridge Removal Pad MX CP1 NOTE THE TIP CARTRIDGE MAY BE HOT DO NOT USE METAL TOOLS PLIERS ETC TO REMOVE CARTRIDGES 3 Push a new cartridge into...

Page 13: ...job Higher activation flux is more corrosive to the tip plating 7 When making a solder connection apply fresh solder to the items being joined not to the hot soldering tip 8 Switch the system off whe...

Page 14: ...be 300 C Failure to observe the following precautions may lead to injury to users or damage the equipment Do not touch any metallic parts of the hand piece Do not use near flammable items Do not use...

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