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MTCC        

            

 

 

 

Jobber Plus  

 

                      P a g e   - 1 9

Board layout & Connections

DS3

11DQ06

DS2

11DQ06

DS1

11DQ06

C44

R6

2.00K

Q1

C41

390uF

+

T1

L1

47uH

C43

220uF

+

R44

560

R42

10K

C20

C38

TB1

WIRE  SIDE

IC29

74HC541

IC28

74HC139A

IC33

74HC259

IC34

74HC259

IC30

74HC541

R39

1K

R38

1K

R37

2.2K

R36

1K

R35

2.2K

R34

1K

R33

2.2K

R32

1K

R31

2.2K

R30

1K

R29

1K

R28

1K

C36

C35

C34

C33

IC27

R24

220

XT1

R16

4.7K

R12

2.00K

R10

5.36K

R9

2.00K

R13

10.2K

R21

2.2K

R20

4.7K

R14

1K

R11

5.36K

R8

10K

R7

47K

R5

2.2K

F1

C21

+

IC22

IC32

ULN2803A

IC23

MM74HC14

IC24

MM74HC14

IC25

MM74HC14

IC26

MM74HC14

C23

+

J7

IC1

IC2

IC3

IC4

IC5

IC6

IC7

IC8

IC9

IC10

IC11

IC12

IC13

IC14

IC15

IC16

IC17

IC18

IC19

IC20

C31

C30

C29

C28

C26

C25

C6

C5

C4

C3

C2

C1

C12

C1

1

C10

C9

C8

C7

C18

C17

C16

C15

C14

C13

C27

C24

C22

R

T1

C32

R23

1K 1/2W

C19

RN1

RN2

RN3

RN4

RN5

RN6

RN7

RN8

R15

1K

R17

1K

R22

1K

LED1

LED2

LED3

LED4

LED5

LED6

LED7

LED8

LED9

LED10

LED11

LED12

LED13

LED14

LED15

LED17

LED18
LED19

LED20

LED21

LED22

R25

1K

R26

3.3K

J1

MSTBA-12

J2

MSTBA-12

J3

MSTBA-12

J4

MSTBA-6

J5

MSTBA-12

Q2

Q7

Q8

Q9

Q10

VR1

Q3

IC31

74HC541

C37

0.5uF

BZ1

Q4

Q5

Q11

R40

1K

C39

LED24

R43

560

RN9

10K

IC35

LM2675N-5.0

C42

10nF

J6

U1

J2

J1

+12V

Com

+5V

+5V

+12V

Com

FUSE

TO DISPLAY

Punta Gorda FL  800-516-5516

12V
olt

5V

olt

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22
23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

50 51 52 53 54 55 56 57 58 59 60 61

1Amp

70

71

72

73

74

75

PCB 16

Battery

3Volt

Metal Tech Controls Corp

Buzzer

Black --- Single Switch

Black/White- Continous Switch

White/Black --- Continous Arm PB

Ext. Cont. Arm PB

Orange/Black --- Top Stop PB

Ext. Top Stop PB

Orange --- E-Stop PB 

Ext. E-Stop PB

W / Blue --- Hand/Foot Key Sw

Ext. Cont. Arm PB

Ext. Top Stop PB

Ext. E-Stop PB

Low Air Pressure, Brake

Palm #1 N/O PB

Palm 1 & 2 N/C

Foot Sw. N/O

Foot Sw. N/C

Light Curtain Input #1

Safety Barrier Sw.

 Opt Station 2 - Palm #1 N/O or LS1

 Opt Station 2 - Palm #2 N/O orLS2

Low Air Pressure, Balance

Palm #2 N/O PB

Light Curtain Input #2

Or Continuous on Demand Input

Or Continuous on Demand Input

Opt Station Palm 1 & 2 N/O or LS3

Users Key Sw to Select Opt Stations 1 or 1 & 2

Red/White Neg. Term. Red LED

Green/White Neg. Term. Green LED

Counter Output

Counter Common

MTS

MTS Common

Blue --- Door Feed  +12 VDC

+12 VDC
+12 VDC

+12 VDC

+12 VDC from Pwr Supply

Black---Common from Pwr Supply

Green --- Ground

+12 VDC

Red --- +12 VDC

Dual V

alves Neutral

DC Pwr Supply  Neutral --- White

Neutral In

120V

AC IN

Power ON/OFF Key Switch --- Red

Return from Key Switch --- Red/Black

120V

AC to DC Pwr Supply --- Black

from E-Stop Switch -- Blue/Black

Ext. E-Stop Switch

Dual V

alve Coil #1

Ext. E-Stop Switch

Dual V

alve Coil #2

New Computer Cable

70 - Orange/White

71 - White/Orange

72 - Not Used

73 - Blue/White

74 - Bare Wire (Grd)

75 - White/Blue

Old Euro Cable

70 - Black

71 - White

72 - Not Used

73 - Blue

74 - Bare Wire (Grd)

75 - Brown

Resolver (E-CAM) Terminal

NOTE:

All  inputs  that  are  not  used  must  me 

jumpered to 12VDC

J1

R4

R3

R1

C2

C3

R7

R10

R9

R5

LED1

LED2

IC2

IC3

LED3

LED4

LED5

IC1

74LS14

K1

G6RN SPDT

K2

G6RN SPDT

R2

D1

D2

R6

R8

C1

LED7

LED6

TB1

K4

K3

2

1

MET

AL-TECH CONTROLS

Punta Gorda  Florida

Phone 800-516-5516

DUAL

 RELA

Y

 OUTPUT

 BOARD

Summary of Contents for Jobber Plus

Page 1: ...Press Control Instruction Manual April 14 2009 3441 Saint Croix Court Punta Gorda FL 33950 Phone 800 516 5516 Fax 888 761 8725 Jobber Plus...

Page 2: ......

Page 3: ...sting TDC 10 Changing Passwords 11 Stop Time Test 11 VARIABLE SPEED MACHINES 11 Adjusting the STOP MAX 12 Setting and Adjusting Lost Motion Detection 12 MTS Machine Test Signal 12 Micro Inch 13 User P...

Page 4: ...Page 4 J o b b e r P l u s M T C C Notes...

Page 5: ...other pertinent equipment daily for proper operation It is also the purchaser s and or employer s responsibility to know that the brake monitoring Set points and the mute Set points are proper and sa...

Page 6: ...ions which may apply are satisfied All Safety related machine control circuit elements including pneumatic electric or hydraulic controls must be control reliable Any power press which uses the Jobber...

Page 7: ...y facing the front surface of the E Cam chain sprocket Move the ram to TDC top dead center Mounting The jobber Plus Determine where on the machine you want to mount the jobber Plus Always mount the co...

Page 8: ...ntrol transformer must be grounded to the machine Dual Solenoid Connect the dual solenoid coils NOTE You MUST wire both coils separately The common for the dual valve coils should be connected to the...

Page 9: ...ne rotates clock wise or counter clock wise Note Direction of rotation is determined by facing the front of the E Cam and looking at the chain sprocket Once the selection has been made the screen will...

Page 10: ...e machine by pressing the palm buttons and hold ing them until the machine attempts to stop at TDC When it stops the display will show the angular position in degrees The LCD prompts you to cycle the...

Page 11: ...simply move the dial to the next speed mark and follow the instructions Start with the slowest speed setting The machine MUST BE AT TDC Do exactly as de scribed previously for single speed machines f...

Page 12: ...set correctly Have you had to change the stop time setting that was determined in the machine s initial setup If you had to change the stop time settings the cause is in the clutch brake or improper c...

Page 13: ...or less number up to 999999 The factory password is 1234 Once you change it it is gone It is VERY IMPORTANT that this password does not become available to unauthorized persons Im proper settings coul...

Page 14: ...there is a lost motion error increase the time by half and test cycle the machine Continue until you obtain the lowest possible setting without causing a lost motion error To adjust the setting enter...

Page 15: ...ersion comes with two user programmable output relays These relays will come on and go off at any programmed angle rotary position of the machine To set the cam relays enter the SETUP menu as previous...

Page 16: ...or SW Air Pressure SW Counter Balance Air Pressure SW Clutch Brake Operator Station 1 Palm One Operator Station 1 Palm Two Foot Switch Terminal 19 Light Curtain 2 relays or Single Solid State Relay Li...

Page 17: ...is wired so that when the switch is ON an input current is supplied to terminal 26 ON indicates that two operator stations are being used Depending on this switch position the message TWO OPERATOR or...

Page 18: ...Page 18 J o b b e r P l u s M T C C...

Page 19: ...l Tech Controls Corp Buzzer Black Single Switch Black White Continous Switch White Black Continous Arm PB Ext Cont Arm PB Orange Black Top Stop PB Ext Top Stop PB Orange E Stop PB Ext E Stop PB W Blue...

Page 20: ...he palm buttons in until the ram has passed through 175 degrees bottom of stroke Press the Top Stop Button to stop the ram Continuous on Demand WARNING When using Continuous on Demand mode the machine...

Page 21: ...message is replaced by the next appropriate message i e SINGLE STROKE MODE This is caused by the extremely fast scan time of the processors To help with this situation a special diagnostic tool is pr...

Page 22: ...THERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE No representation or warranty express or implied made by any sales representative di...

Page 23: ...MTCC Jobber Plus P a g e 2 3 Notes...

Page 24: ...Page 24 J o b b e r P l u s M T C C...

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