MetalTech Jobber Plus Instruction Manual Download Page 20

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J o b b e r   P l u s                    

      M T C C

Inch Mode

Press the palm buttons, as long as the palm buttons are maintained the press will cycle until the ram 

reaches TDC. Releasing the palm buttons will inniate a immediate stop. Once the ram has reached TDC 

you are required to release both palm buttons before initiating another stroke. Only two hand control is 

allowed in Inch Mode.

Micro Inch

Micro inch is provided to allow for very short precise jogs of the ram usually used when setting the die. 

The amount of ram movement is controlled by the setting chosen from the Machine Setup Menu.

Single Stroke

Single stroke is initiated in two ways, Two hand control and Foot Switch. When using the Foot Switch 

Mode the machine MUST be guarded by either physical barriers or light curtains. 

To initiate a single stroke, the machine must be at TDC.  Press both palm buttons and hold them in until 

the machine has passed the bottom of the stroke (actual 175 degrees), the control will automatically auto 

return the ram to TDC. If you release the palm buttons or foot switch before 175 degrees the machine 

will immediately stop.

Continuous Stroke

Continuous stroke is initiated using the palm buttons only. Press the Continuous Arm button, a timer 

will start. You have 3.5 seconds to inniate the stroke. Hold the palm buttons in until the ram has passed 

through 175 degrees (bottom of stroke). Press the Top Stop Button to stop the ram.

Continuous on Demand

WARNING! When using Continuous on Demand mode the machine must be fully guarded to protect 

all personnel. Hard guards with safety interlocks, light curtains or some other means of safe guarding 

that meet OSHA requirements must be applied. You, the end user are solely responsible for operator 

safety!!!!

To use the Continuous on Demand mode of operation:

Place machine at top dead center (TDC), inputs 23 and 24 should be de-engerized, press the continuous 

arm (green) button for 3 to 4 seconds, (you will see the words “CONTINUOUS ON DEMAND” appear 

on the screen. The Red and Green panel lights will flash in this mode of operation.

The Jobber Plus is now ready to run. Apply 12 to 24 vdc to terminals 23 and 24, (these inputs should 

be from separate sources, and independent of each other for safe operation). The machine will cycle 

continuously until inputs 23-24 go low (de-energized), the Top-Stop push button is pressed or there is 

an emergency situation. ie. e-stop, light curtain fault, etc. The machine will top stop when 23 and or 24 

are de-engerized.

Dual operator stations cannot be used with CONTINUOUS ON DEMAND. There cannot be any voltage 

applied to terminal 26 (Select Opt Stations 1 & 2). If there is an error message will appear, “Two Opera

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tion Stations Cannot be Used”. You may wire the stations in but you cannot use them in this mode.

Operating the Press

Summary of Contents for Jobber Plus

Page 1: ...Press Control Instruction Manual April 14 2009 3441 Saint Croix Court Punta Gorda FL 33950 Phone 800 516 5516 Fax 888 761 8725 Jobber Plus...

Page 2: ......

Page 3: ...sting TDC 10 Changing Passwords 11 Stop Time Test 11 VARIABLE SPEED MACHINES 11 Adjusting the STOP MAX 12 Setting and Adjusting Lost Motion Detection 12 MTS Machine Test Signal 12 Micro Inch 13 User P...

Page 4: ...Page 4 J o b b e r P l u s M T C C Notes...

Page 5: ...other pertinent equipment daily for proper operation It is also the purchaser s and or employer s responsibility to know that the brake monitoring Set points and the mute Set points are proper and sa...

Page 6: ...ions which may apply are satisfied All Safety related machine control circuit elements including pneumatic electric or hydraulic controls must be control reliable Any power press which uses the Jobber...

Page 7: ...y facing the front surface of the E Cam chain sprocket Move the ram to TDC top dead center Mounting The jobber Plus Determine where on the machine you want to mount the jobber Plus Always mount the co...

Page 8: ...ntrol transformer must be grounded to the machine Dual Solenoid Connect the dual solenoid coils NOTE You MUST wire both coils separately The common for the dual valve coils should be connected to the...

Page 9: ...ne rotates clock wise or counter clock wise Note Direction of rotation is determined by facing the front of the E Cam and looking at the chain sprocket Once the selection has been made the screen will...

Page 10: ...e machine by pressing the palm buttons and hold ing them until the machine attempts to stop at TDC When it stops the display will show the angular position in degrees The LCD prompts you to cycle the...

Page 11: ...simply move the dial to the next speed mark and follow the instructions Start with the slowest speed setting The machine MUST BE AT TDC Do exactly as de scribed previously for single speed machines f...

Page 12: ...set correctly Have you had to change the stop time setting that was determined in the machine s initial setup If you had to change the stop time settings the cause is in the clutch brake or improper c...

Page 13: ...or less number up to 999999 The factory password is 1234 Once you change it it is gone It is VERY IMPORTANT that this password does not become available to unauthorized persons Im proper settings coul...

Page 14: ...there is a lost motion error increase the time by half and test cycle the machine Continue until you obtain the lowest possible setting without causing a lost motion error To adjust the setting enter...

Page 15: ...ersion comes with two user programmable output relays These relays will come on and go off at any programmed angle rotary position of the machine To set the cam relays enter the SETUP menu as previous...

Page 16: ...or SW Air Pressure SW Counter Balance Air Pressure SW Clutch Brake Operator Station 1 Palm One Operator Station 1 Palm Two Foot Switch Terminal 19 Light Curtain 2 relays or Single Solid State Relay Li...

Page 17: ...is wired so that when the switch is ON an input current is supplied to terminal 26 ON indicates that two operator stations are being used Depending on this switch position the message TWO OPERATOR or...

Page 18: ...Page 18 J o b b e r P l u s M T C C...

Page 19: ...l Tech Controls Corp Buzzer Black Single Switch Black White Continous Switch White Black Continous Arm PB Ext Cont Arm PB Orange Black Top Stop PB Ext Top Stop PB Orange E Stop PB Ext E Stop PB W Blue...

Page 20: ...he palm buttons in until the ram has passed through 175 degrees bottom of stroke Press the Top Stop Button to stop the ram Continuous on Demand WARNING When using Continuous on Demand mode the machine...

Page 21: ...message is replaced by the next appropriate message i e SINGLE STROKE MODE This is caused by the extremely fast scan time of the processors To help with this situation a special diagnostic tool is pr...

Page 22: ...THERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE No representation or warranty express or implied made by any sales representative di...

Page 23: ...MTCC Jobber Plus P a g e 2 3 Notes...

Page 24: ...Page 24 J o b b e r P l u s M T C C...

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