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OPERATION MANUAL

3. SETUP

3.1 UNPACKING

When unpacking, check to make sure that all parts shown in the Parts Diagram are included. If 

any parts are missing or broken, please contact the distributer

3.2 ASSEMBLY

THE METALMASTER Shrinker & Stretcher will require minor assembly prior to operation. It is 

important that the entire manual is read to become familiar with the unit BEFORE you 

assemble and use the Machine. Before assembling the Metal Shrinker Stretcher, be sure that 

you have all parts described in the Parts List. (Fig.3.1)

To assemble the machine:

1.  Secure the tool to a workbench or the optional stand (sold separately).

2.  For portability, the tool may also be clamped into the jaws of a vise.

3.  The more rigidly the tool is secured, the easier it is to be used .

4.  Two holes, pre-drilled and tapped into each base, accept M10 bolts.

4 OPERATION

4.1 OPERATIONAL OVERVIEW

1.  Before fabricating on the Shrinker & Stretcher, bend the metal to be formed 90° on a Sheet  

 

Metal bender or Press Brake, creating a maximum flange depth that is no greater than  

 

 25.4mm/1”.

2.  Make a template out of cardboard or a short piece of wire. A template is critical to achieve a  

 

good fit with minimal filler use.

3.  Work the leading edge first. This breaks down the maximum resistance and permits easy    

 

and accurate working thereafter.

4.  For best results and maximum forming power, insert metal only halfway into the jaws.

5.  The bunching or pocketing that typically occurs when shrinking can be quickly hammered  

 out. 

6.  Control the pressure exerted on the handle or the foot pedal while forming the metal.

7.   Move the metal back and forth until the desired radius is obtained.

8.  The jaws of the tools are “toothed” for better grip on the metal. These teeth leave slight    

 

markings, depending on the hardness of the metal, which can be removed with an 

 

abrasive cloth or wheel.

BASIC PANEL FABRICATION

For car and bike restorers, fabricating body parts is often the only way to go. With good plan-

ning, you can reproduce shapes to match the original contours. 

Most older cars catch and hold moisture, thus rusting out. Usually so much metal is gone that

there is very little left to rescue. A new, fabricated part is the only way to go.

First, make a cardboard template, then place the flanged section went into the shrinker & 

stretcher shrinking jaws. By pressing firmly on the handle or the foot pedal and moving the 

metal back and forth, the jaws’ teeth keep drawing the metal closer and closer, creating a 

smooth curve. Check the new piece with the cardboard template, and within minutes  the 

piece will be close to size.

Summary of Contents for SHST-1.2H

Page 1: ...OPERATION MANUAL Edition No SHST1 2H 1 Date of Issue 02 2021 Model SHST1 2H Order Code S2262 Shrinker Stretcher Bench Mount ...

Page 2: ...R MACHINE SHST1 2H MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machine changes may be made at any time without obligation or notice Please ensure the local voltage is the same as listed on the specification plate before operating any electric machine Distributed by www machineryhouse co nz MACHINE DETAILS ...

Page 3: ... Included 4 1 3 Identification 5 2 IMPORTANT INFORMATION 2 1 General Metalworking Machine Safety 6 2 2 Specific Safety For Shrinker Stretchers 8 3 SETUP 3 1 Unpacking 9 3 2 Assembly 9 4 OPERATION 4 1 Operation Overview 9 5 MAINTENANCE 5 1 Cleaning And Oiling 10 Spare Parts 11 Risk Assessment Sheets 14 ...

Page 4: ...ity mm gauge 1 8 15 Throat Depth mm 25 4 Working Height mm Bench Height Dimensions L x W x H mm 350 x 90 x 350 Packing Dimensions L x W x H mm 350 x 190 x 90 Weight kg 10 5 1 2 ACCESSORIES INCLUDED 1 Set CR12 Steel Shrinker Jaws 1 Set CR12 Steel Stretcher jaws Instruction Manual Optional Accessories Metal Floor Stand Order Code S2263 See Fig 2 Fig 2 ...

Page 5: ...5 OPERATION MANUAL A Stretcher Handle D Bottom Jaw B Stretcher Head E Shrinker Head C Top Jaw F Shrinker Handle A B C D F 1 3 IDENTIFICATION E C ...

Page 6: ...ear are recom mended when working Wear restrictive hair covering to contain long hair 8 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists 9 Do not overreach Keep proper footing and balance at all ...

Page 7: ... Clean up when finished Clean machines and the surrounding area when the operation is finished 20 Use proper lock out procedures When servicing or cleaning machines make sure that the machine cannot be started by accident DO NOT Do not distract an operator Horseplay can lead to injuries and should be strictly prohibited Do not wear loose clothing gloves necktie s rings bracelets or other jewellery...

Page 8: ...e used Immediately check suspect machinery OPERATIONAL SAFETY CHECKS 1 Place your test piece project or material work piece securely between the top and bottom jaws 2 Do not over reach Maintain a balanced stance at all times so that you do not fall or lean against the machine 3 Use the Shrinker Stretcher pedal in a pumping action to slowly work the material 4 Keep hands and fingers away from jaws ...

Page 9: ...se 3 Work the leading edge first This breaks down the maximum resistance and permits easy and accurate working thereafter 4 For best results and maximum forming power insert metal only halfway into the jaws 5 The bunching or pocketing that typically occurs when shrinking can be quickly hammered out 6 Control the pressure exerted on the handle or the foot pedal while forming the metal 7 Move the me...

Page 10: ... NOTE Be careful not to loose the spring between the jaws 3 Remove the Suspension Springs 23 NOTE There is a small jaw opposite a large jaw top and bottom 4 Clean the jaws with cleaning fluid and a brush Do not use a wire brush or a wire wheel Always brush in the same direction as the teeth with the grooves 5 Clean the V blocks 10 13 17 20 6 Lubricate the surface between the jaws and V Blocks 7 Re...

Page 11: ...TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified NOTE SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY 3 Go to www machineryhouse com au contactus and fill out the inquiry form attaching a copy of scann...

Page 12: ...12 OPERATION MANUAL SPARE PARTS DIAGRAM ...

Page 13: ...JAW SHRINKER LOWER BIG JAW STRETCHER HOOK STRETCHER UPPER V BLOCK STRETCHER UPPER JAW 1 STRETCHER LOWER JAW 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 STRETCHER LOWER V BLOCK STRETCHER UPPER JAW 2 STRETCHER LOWER JAW 2 SUSPENSION SPRING SPRING SCREW M5 X 8MM PIN WASHER 10MM WASHER 13MM C RING C RING SCREWM5 X 12 WASHER 5MM SCREW M5 X 25MM SCREW...

Page 14: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Page 15: ... 7 Work area hazards Keep the area around the Shrinker Stretcher machine clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 8 Guards Do not operate this machine without the correct guards in place Necessary guards protect you from moving parts 9 Material condition Material must be clean from oil and dry Oil...

Page 16: ...ENT CONTROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buyer User Ensure machine is bolted down Secure support work material CRUSHING CUTTING STABBING Keep hands clear from moving parts MEDIUM Revised Date www machineryhouse com au www machineryhouse ...

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