Metallisation ARC150-2310D, Operating Manual

Page: 29 / 48

Page 29 of 48
4.1 Routine Maintenance
The following table gives a basic routine maintenance schedule for the ARC150 System.
NB: Before commencing repairs or maintenance on any part of the System, ensure that the power is
isolated. If possible, work should be carried out in a clean environment, if the system has not been used
for a period of time it is strongly recommended that all electrical connections are checked before
commencing operation. Failure to do this could result in damage to the equipment.
MAINTENANCE
SCHEDULE
MAINTENANCE OPERATION
EVERY
8 HOURS
PISTOL & SUPPLIES:

Remove the Hood and Shroud.

Clean any dust and debris from the Wire Roller Assy and surrounding areas on the Pistol.

Clean any dust and debris from the Drive Unit.

Ensure that the inside of the Air Cap is clean.

Clean and refit the Hood and Shroud.

Clean Wire Guides.

Check all cables and hoses for damage and dust
– clean / replace as necessary.

Check the electrical connections at the Manifold (Section 4.8) for damage. Replace if necessary. Ensure
electrical connections are tight.

Blow clean dry air through the Wire Conduits / PTFE Tubing for approximately 2 minutes.

Blow clean dry air over the wire being used to remove any dust residue.

Clean and / or replace the Contact Tip and Contact Tip Support Tubes to ensure smooth wire feed.

Change wire cleaner cloths and re-lubricate.
ENERGISER:

Wipe down the exterior of the Energiser with a DRY clean cloth.

Check all external power and control cable connections for security. Re-tighten as necessary.
EVERY
20 HOURS
In addition to the above, carry out the following on the pistol:

Dismantle the CG Spray Head
– Section 4.3. Clean all components and re-fit or replace as necessary.

Lubricate the Pinch Release Cam.

Generally look for signs of overheating on wire insulation.
EVERY
40 HOURS
PISTOL & SUPPLIES:

Check and ensure that all mechanical and electrical connections are secure.

Inspect the Supplies package and Manifold for any signs of damage, wear or perishing due to age.

Remove Rollers Tyres and reverse or if needed clean using a wire brush.

Inspect Wire Guides for wear.
Please refer to the Pistol Maintenance Manual for information on dismantling the pistol for further maintenance.
ENERGISER:

Isolate the electricity supply.

Remove the side covers and using a suitable vacuum cleaner remove any dust that has accumulated inside the
unit, generally looking for signs of overheating on wire insulation.
DO NOT USE COMPRESSED AIR! Compressed air can be damp and there is also a risk that dust can be
propelled into the Energiser causing greater problems.

Check mains input and power output connections are tight and in good condition.
Additionally, information on the Energiser Diodes, Thermal Switches, Over-Current Protection and Air Pressure Switch can
be found in the Energiser Maintenance Manual.
NB: Power to the Energiser MUST be isolated before performing any maintenance work.
Failure to do so may result in serious injury.