Brake Lever Adjustment
The front left brake lever (1) should have
2.0 - 4.0mm (0.08 - 0.16) of free play.
To adjust brake lever free play:
1. Loosen the Jam nut (2) on the brake
cable.
2. Turn the adjuster nut (3) until the
correct amount of free-play is achieved.
3. Re tighten the jam nut (2)
1
3
2
2.0 - 4.0mm
(0.08 - 0.16 in)
Valve Clearance:
Adjusting the valves should be done by an
authorized service center. Proper valve
gap will help Mini Bike run at peak
performance. Follow the valve gap
adjustment intervals listed in the
maintenance chart.
Proper Valve Clearance
Intake: 0.1 mm
Exhaust: 0.2 mm
MAINTENANCE
22
Brakes
Brake Adjustment
The brake adjustment nut (4) is located
on the rear brake pad assembly arm (5)
located on the rear wheel
To adjust brakes, turn the
adjusting nut (4) counter clockwise to
loosen cable. Pull cable through until
correct tension is achieved, re-tighten
adjusting nut (4). Check brakes by
applying brake lever.;
To inspect brakes for wear, check pads If
brakes are worn, take the mini bike to a
service center for brake pad inspection
and/or replacement.
4
5
