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Washing the Mini Bike

1.  Wash mud and dirt off Mini Bike with 

low pressure water from a hose.  Do not 

use high pressure nozzles,  this could allow 

water to enter the engine causing damage.    

2.  Wash Mini Bike using a mild detergent 

or car soap using a sponge, soft rag or 

brush.  Do not use any cleaning materials 

that could scratch the surfaces.    

 

Note:   Be careful not to allow water to 

enter the muffler outlet, air filter intake, 

brake cable, throttle cable or switches. 

Transporting

  

1.   Make sure fuel valve (1) is turned to the 

OFF (left) position.    

2.  Drain carburetor by turning fuel valve 

(1) to the off position and opening the 

drain screw (2).   Allow all fuel to drain 

from the carburetor.   Once fuel is drained,  

re-tighten drain screw (2).   

Note:  Make sure to drain fuel in a proper 

storage container.  

3.  Transport the Mini Bike with the Mini 

Bike in the upright position (3) tied down 

securely.  

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Summary of Contents for RIVET

Page 1: ...allow any child under the age of 16 to operate this Mini Bike without continual adult supervision READ THIS MANUAL CAREFULLY Provincial Municipal governments have different regulations pertaining to...

Page 2: ...i bike safely Parents should supervise their child s use of the mini bike at all times Parents should permit continued use only if they determine that the child has the ability to operate the mini bik...

Page 3: ...ion to make procedures easier or clearer to understand This manual is based on the latest product information available at the time of publication Metal Motorsports has a policy of continually improvi...

Page 4: ...The engine exhaust from this mini bike contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm California proposition 65 WARNING...

Page 5: ...12 STARTING THE ENGINE 13 STARTING OFF 14 LOAD GUIDELINES 15 MAINTENANCE 16 MAINTENANCE CHART 17 AIR FILTER 18 SPARK PLUG 19 ENGINE OIL 20 CHECKING 20 CHANGING 20 IDLE SPEED ADJUSTMENT 21 THROTTLE CAB...

Page 6: ...ir or replace any original Metal Motorsports part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purc...

Page 7: ...r not approved by Metal Motorsports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Metal Motorsports disclaims...

Page 8: ...rely in place before operation WARNING Cold tire pressure Front 5psi 5psi 34 5 3 5kpa Rear 5psi 5psi 34 5 3 5kpa Maximum weight capacity is 150 lbs 56 kg WARNING Check the tires before operating to in...

Page 9: ...t handling and control supervise children under 16 keep hands and feet away from all moving parts Check the throttle to ensure it works properly and snaps back prior to starting the mini bike be seate...

Page 10: ...s back to idle prior to starting the mini bike Never allow anyone under the age of 16 to operate this mini bike without continual adult supervision Some children may not have the coordination or abili...

Page 11: ...ar Wheel 13 Handlebars 14 Fuel Tank and Cap 15 Chain Guard 16 Chain Adjustment Nut 17 Chain 18 Muffler 19 Centrifugal Clutch Cover 20 Left Hand Grip 21 Rear Brake Lever 22 Brake Cable 23 ON OFF Switch...

Page 12: ...ning the throttle grip away from the operator Engine Stop Switch 2 Mini Bike engine can start when the Engine stop switch is placed in the on position Engine will shut off and the engine will not star...

Page 13: ...the cap clockwise until snug Fuel Valve operation Fuel Cap Fuel Valve 2 To start the engine and run the mini bike the fuel valve needs to be placed in the ON right position This allows fuel to flow to...

Page 14: ...ommended oil for this Mini Bike is SAE15W 40 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity of oil...

Page 15: ...ach ride is important Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Mini Bike is in good op...

Page 16: ...tory when riding a Mini Bike Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Riding a Mini Bike exposes the rider to many hazards wearing protective clothing...

Page 17: ...a few minutes place the choke lever 2 toward the OFF left position Note The engine usually runs best with the choke lever 2 between the ON and OFF position 1 2 Starting or running the Mini Bike in an...

Page 18: ...on the handlebars and both feet on the footrests while operating the Mini Bike WARNING STARTING OFF 1 Start and warm up the engine according to the instructions in this manual 2 Place the side kick st...

Page 19: ...njury of death Never Modify this Mini Bike in anyway including adding accessories unless the modification is a genuine certified modification or accessory approved by the manufacture Never modify the...

Page 20: ...ntenance and inspection checks with the exception checking the engine stop switch and throttle WARNING Failing to perform the recommended maintenance on this Mini Bike could be hazardous Failing to pe...

Page 21: ...hrs Every 6 Mo 100 Hrs Every Year 300 hrs Engine oil check X Engine oil change X X Air filter check X Air filter clean X Air filter change X Carburetor Sediment cup clean X Spark plug clean and adjust...

Page 22: ...wet muddy or dusty conditions Driving in the above conditions without cleaning frequently can plug up the air filter which can cause poor gas mileage low power and cause damage to the engine CAUTION A...

Page 23: ...feeler to inspect the spark plug gap 2 The spark plug gap should be 0 6 0 7mm 0 024 0 028 in 0 6 0 7 mm 0 024 0 028 in Torch E5TC or NGK BPMR6A Re install the inspected plug or new plug until finger t...

Page 24: ...ed on bottom front left front side of the engine 3 If engine oil is low add oil until oil is at edge of fill hole 2 Use the correct grade of oil as listed in this manual Do not over or under fill engi...

Page 25: ...3 Once throttle grip is at the proper freeplay re tighten the jam nut 3 2 3 4 Inadequate throttle play can be hazardous The engine speed could rise when the handlebars are turned if there is not enoug...

Page 26: ...un at peak performance Follow the valve gap adjustment intervals listed in the maintenance chart Proper Valve Clearance Intake 0 1 mm Exhaust 0 2 mm MAINTENANCE 22 Brakes Brake Adjustment The brake ad...

Page 27: ...1 2 3 4 in 15 20mm Chain tension slack adjustment 1 Loosen bolt 2 on the chain tensioner 3 2 Adjust chain tension by turning the tensioner nut 4 Turning nut clockwise will tighten chain 3 Once the cha...

Page 28: ...S IN THE CLUTCH THE HOLES ARE FOR AIR CIRCULATION ONLY DO NOT OIL THE INSIDE OF THE CLUTCH Performing maintenance and inspection on the centrifugal clutch while the engine is running could be hazardou...

Page 29: ...Bike with worn tires will reduce traction which could result in an accident Never operate this Mini Bike with tires that have a tread depth of less than 4mm 0 16 in WARNING Minimum tread 4mm 16 in Tir...

Page 30: ...Fuel stabilizer can be purchased at most motor cycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the starter...

Page 31: ...Note Be careful not to allow water to enter the muffler outlet air filter intake brake cable throttle cable or switches Transporting 1 Make sure fuel valve 1 is turned to the OFF left position 2 Drain...

Page 32: ...ON right position Take to a service center for repair Clean or replace air filter Take to a service center for repair Engine stalls or runs erratically Low fuel Stale or contaminated fuel Choke is lef...

Page 33: ...150 rpm Top Speed 15mph 24km h Transmission Drive System Type Chain Drive Gear Ratio Centrifugal clutch Suspension Front Type Low pressure tires Rear Type Low pressure tires Braking Rear Brakes Type d...

Page 34: ...Locate the numbers and list the numbers below for reference The 17 digit Vehicle Identification Number VIN is located on the vertical tube on the neck of the mini bike Vehicle Identification Number Th...

Page 35: ...in a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure th...

Page 36: ...with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty EXCLUSIONS AND LIMITATIONS This warranty does not cover the following Fai...

Page 37: ...forth herein Any emission control system warranty implied by law including any warranty of merchantability or fitness for a particular purpose is limited to the express emission control system warrant...

Page 38: ...PO BOX 336 TEMPE AZ 85280 PHONE Toll Free 888 748 5884 FAX 888 678 6795 www metalmotor com...

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