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Metacon-Next B.V. 

 

OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 

18-07-2022 

User manual 

 

art nr: 89022   

     Rev: 4

 

36 

 

Appendix B: 

"

OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 

Maintenance Instructions

"

 

1.

 

□ Identify the door by means of a type of identification 

2.

 

□ Start with an overall visual inspection 

3.

 

□ Close the door completely 

4.

 

□ Carry out the overall visual check again 

5.

 

□ Disconnect the control unit from the mains supply 

6.

 

□ Checking that all fasteners/points are present/used and that they are secure  

7.

 

□ Check rails for damage and/or wear 

8.

 

□ Check panels and wire ropes for damage and/or wear 

9.

 

□ Check that the armor is still properly aligned in the rails (the space between the outside 
panel and inside rails should be equal on the left and right) 

10.

 

□ Checking chain transmission for chain tension, wear and alignment 

11.

 

□ Check that the limit switches are still correctly adjusted; 

□ Top position: underside of armor maximum equal to day height 

□ Bottom position: panels stacked (door leaf must not hang on the flame hook) 

□ Overclose adjustment: check that the door closes properly and that the flame hook 
drops into the wall hook 

12.

 

□ Check safety components for proper operation 

13.

 

□ Control of closure at fire alarm 

14.

 

□ Check electrical cabling for damage and fastening 

15.

 

□ Check the batteries in the control unit for function and delivery date, they should be no 
more than 2 years old (ambient temperature may shorten service life) 

16.

 

□ Checking that the bearings, adjusting rings and gears are secured 

17.

 

□ Check electrical closing time measurement, note in logbook 

18.

 

□ Check for gravitational closure, plus time measurement, record in logbook 

19.

 

□ Read out cycles/movements in control box, note in logbook 

20.

 

□ Record performed actions, observations, and replaced parts in the logbook 

21.

 

□ Check if the documents are present at the door 

Periodic replacement of the following components is necessary for the continued proper 
functioning of the door with the declared performance give; 

 

 

Lowered batter 

 

Standard / highlift 

hardware 

  Vertical hardware 

Replaced after; 

 

cycles 

year   

cycles 

year   

cycles 

year 

Turning wheels

 

 

5000 

10 

 

nvt 

nvt 

 

nvt 

nvt 

Running wheels bottom panel

   

10000 

10 

 

10000 

10 

 

10000 

10 

Running wheels top panel

 

 

10000 

10 

 

12500 

10 

 

12500 

10 

Running wheels middle panel

   

25000 

10 

 

25000 

10 

 

25000 

10 

Steel cables

 

 

5000 

 

12500 

 

12500 

Hinges/side brackets

 

 

25000 

10 

 

25000 

10 

 

100000 

10 

Palusol

 

 

25000 

20 

 

25000 

20 

 

25000 

20 

Duoflap (smoke doors)

 

 

1000 

 

1000 

 

1000 

Rubber liquid barrier

 

 

1000 

 

1000 

 

1000 

Summary of Contents for OHD-C EI 120

Page 1: ...a manual translated into English Metacon Next B V Zuidbaan 450 2841 MD Moordrecht The Netherlands Tel 31 0 182 23 15 25 www metacon next com info metacon next com Metacon Next B V Randweg 19 8304 AS E...

Page 2: ...ical Specifications 9 6 Product 9 7 Installation preparation 10 7 1 Essential tools for installation 10 8 Installation Instructions 11 9 Initial use 33 10 Maintenance faults and repairs 33 10 1 Regula...

Page 3: ...lf It is the responsibility of the installation company to install the door in accordance with the operating instructions The operating instructions should remain with the door at all times Type marki...

Page 4: ...rights reserved It is not permitted to copy duplicate translate edit and store this manual or portions thereof in any electronic medium without prior written permission from the copyright holder 2 In...

Page 5: ...ility of the installation company to ensure that they work in accordance with the relevant instructions and regulations Any damage or injury incurred as a result of non compliance with this user manua...

Page 6: ...then immediately close again When the door is installed in an escape route ensure that the door is suitable for intended use escape door EN 16034 2 EN 14351 1 and 2 In the case of hold to open hold to...

Page 7: ...avitational self closing failsafe system on our products the fire resistant doors 2 optical and 1 acoustic signals with autonomous power supplies will be provided in accordance with standard EN 12604...

Page 8: ...durability If irregularities are detected while operating the door stop operating and contact the supplier Possibly an unsafe situation arises cordon off the area so that the passageway cannot be used...

Page 9: ...er the door and will close immediately Optionally the photocell curtains can be kept temporarily active and closed after a set time with a force lock It is strictly forbidden to place goods materials...

Page 10: ...the dimensions according to Technical Drawing are leading Check the mounting surface for obstructions Check that the surface is level for installation as indicated on the technical drawing Check that...

Page 11: ...allation of the door can begin Important Fasteners are optionally provided by Metacon Next Use only fasteners suitable for the intended strength and fire resistance and appropriate to the substrate Fo...

Page 12: ...I 1 120 18 07 2022 User manual art nr 89022 Rev 4 12 Step 2a Mounting tracks horizontal fitting Mount the door suspension system Make sure that the guide pieces are placed perpendicular and parallel M...

Page 13: ...0 OHD C EI 1 120 18 07 2022 User manual art nr 89022 Rev 4 13 Step 2b alternative to 2a Mounting tracks vertical fittings In case of a vertical lifting door mount the upper part of the track Check tha...

Page 14: ...EI 1 120 18 07 2022 User manual art nr 89022 Rev 4 14 Step 3 Mounting wall hook Mount the wall hook at the correct height according to Metacon Installation Drawing Make sure that the space between th...

Page 15: ...HD C EI 1 120 18 07 2022 User manual art nr 89022 Rev 4 15 Step 3b Mounting vertical mazes Mount the vertical mazes widthwise according to the Metacon Installation Drawing Check the width size Check t...

Page 16: ...ide Place the drilling jigs according to Metacon Installation Drawing Check that it is level mark the hole pattern and remove the drilling jigs To ensure it is securely fastened use at least 3 mountin...

Page 17: ...al art nr 89022 Rev 4 17 Place the drilling jig for the motor slide as shown below mark the hole pattern and remove the drilling jig To ensure it is securely fastened use all mounting holes Then drill...

Page 18: ...s wall mounting Mount the consoles according to the Metacon Installation Drawing Make sure the consoles are level parallel and perpendicular to the wall Step 4c Mounting consoles ceiling mounting Moun...

Page 19: ...heck that the safety brake is not blocked If it is blocked it must be unblocked See safety brake on data sheet for further instructions Place the bearing over the axle journal on the other side Tighte...

Page 20: ...7 2022 User manual art nr 89022 Rev 4 20 Step 5c Drive shaft assembly Check that the shaft is mounted parallel to the wall Make sure that the space between the cable drums and left and right tracks is...

Page 21: ...included as well as the safety brake Please note any other components may only be connected at step 11 of this manual Check that the direction of rotation corresponds to the buttons in the control box...

Page 22: ...required length and loosen the chain Shorten the chain to the required length and lay it around the sprockets using the supplied fasteners When tensioning the chain make sure that it is not too tight...

Page 23: ...cable drums Make sure that the cables are wound around the drums with at least 2 complete revolutions when the cables are fully suspended There must be between 1 and 3 mm of space between the cables...

Page 24: ...e hinges as shown in the illustration below using the fasteners provided Place the bottom panel between the tracks Make sure that the distance between the tracks is equal on both sides Mount the cable...

Page 25: ...OHD C EI 1 60 EI 2 90 EW 90 OHD C EI 1 120 18 07 2022 User manual art nr 89022 Rev 4 25 Step 7b Mounting rollers Mount the rollers on the side hinges Use the bushings to prevent the panel from moving...

Page 26: ...own in the illustration below using the fasteners provided Place the intermediate panel in front of the daylight opening Use the supplied lifting bracket together with the wire ropes to stack the pane...

Page 27: ...18 07 2022 User manual art nr 89022 Rev 4 27 Step 8b Assembly of side hinges and rollers Mount the rollers on the side hinges Fasten the side hinges of the underlying panel with the screws provided R...

Page 28: ...ounting top panel Mount the top roller brackets as shown in the illustration below using the fasteners supplied Mount the rollers of the top panel on the top roller brackets Use the bushings provided...

Page 29: ...HD C EI 1 120 18 07 2022 User manual art nr 89022 Rev 4 29 Step 9 Mounting the centre hinges Fasten all centre hinges using the fasteners provided PLEASE NOTE Do not drill but place directly in the mi...

Page 30: ...60 EI 2 90 EW 90 OHD C EI 1 120 18 07 2022 User manual art nr 89022 Rev 4 30 Step 10 Mounting wire rope Attach the cables to the cable break protection according to the figure below MAKE SURE that th...

Page 31: ...Metacon Next B V OHD C EI 1 60 EI 2 90 EW 90 OHD C EI 1 120 18 07 2022 User manual art nr 89022 Rev 4 31 Step 11 Connecting slack cable safety switches Guide through cable duct lower panel to LAD 2...

Page 32: ...ing the end position below the door leaf must not hang on the wall hook When closing during an emergency the overhead door must extend to the overclose limit switch for additional information see the...

Page 33: ...have regular maintenance carried out In order to claim on the manufacturer s warranty maintenance must be carried out at least once a year under normal use Maintenance should be performed by a compete...

Page 34: ...kaging upon receipt Transport is relatively easy as Metacon Next only delivers semi finished products If the package weighs more than 20 kg it must be moved with suitable lifting equipment Unloading t...

Page 35: ...ands Phone number 31 0 182 23 15 25 E mail info metacon next com Website www metacon next com Details of the installation company Company name Phone number E mail Website Drive data Manufacturer Produ...

Page 36: ...s for proper operation 13 Control of closure at fire alarm 14 Check electrical cabling for damage and fastening 15 Check the batteries in the control unit for function and delivery date they should be...

Page 37: ...1 120 18 07 2022 User manual art nr 89022 Rev 4 37 Appendix C OHD C EI 1 60 EI 2 90 EW 90 OHD C EI 1 120 Maintenance Log Door checked Parts replaced Comments recommendations Technician name Date Sign...

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