Met One A2432 Operator'S Manual Download Page 7

 

7

Introduction  

The manifold system consists of a particle counter, manifold, manifold controller, and allows a 
single particle counter to sample up to 32 different locations. Each sample location is connected to 
the manifold by tubing up to 30 meters in length; and two tubes (one for sample and one for return 
air) are connected between the manifold and the counter. The manifold routes the air from each 
location to the particle counter in turn. An external vacuum pump maintains a constant airflow in the 
system. 
 
A manifold system can scan in any predetermined sequence through any or all manifold ports in any 
order, skipping the unused ports. The counter and manifold are usually positioned outside the 
cleanroom  and may be left unattended to execute the programmed sampling routine,  reducing the 
need for monitoring personnel to intrude into the cleanroom to collect count data.   
 
The control of the entire system may be assigned to a computer creating a control hierarchy wherein 
the Manifold is powered, programmed, and controlled by a Manifold Controller,  the Manifold 
Controller is controlled by the Particle Counter, which is controlled by the computer, making the 
sampling process automatic.  

Particle Counter 

Four different particle counters are available for use as part of the 
manifold system, models A2100, A2200, A2400 and A2408. All 
four have two, four, five, or six particle-size channels, but have 
different minimum size sensitivity. The counter's internal vacuum 
pump draws a 1 cfm sample column from the manifold sample 
tube.  A built-in printer provides a printout of all data, present or 
past.  For complete details on operating the counter and for a 
complete list of specifications, refer to the operating guide you 
received with the counter. 

Manifold 

 
The 32-port manifold has been designed for operation only with the 
particle counters listed above.  The manifold/counter system provides 
for random sampling at up to 32 locations through sample tubes.  The 
manifold is the rotary type requiring an external vacuum pump to 
maintain a constant purge air flow during 32-port operation .This flow, 
approximately two to three cfm, occurs in all idle tubing.  Purging is 
accomplished by allowing purge time for each port before counting 
begins.   

 

Manifold Controller  

The manifold controller houses the control, display, and alarm electronics for 
controlling the manifold. It displays sample sequence information and allows 
programming of the manifold sampling sequence as well as providing 
interface with the optional alarm relay module.  
 

Summary of Contents for A2432

Page 1: ...Model A2432 Manifold System Operators Manual...

Page 2: ...equire an export license Contact the factory for more information Manual Part Number 701127 Rev Description ECO Date A Original Issue 2 95 B Revision Update 10 97 C Revision Update 6 00 D Firmware cha...

Page 3: ...n Problems 21 Manifold Cleaning and Maintenance 22 Reference Information 23 Manifold Sample Flow 23 Resetting Manifold Controller 22 Scan Table Downloading format 22 Changing Home Test Frequency 22 Sp...

Page 4: ...f electric shock do not expose to rain or moisture WARNING Failure to use this instrument in a manner intended by Pacific Scientific Instruments may circumvent the protection provided by this instrume...

Page 5: ...on you must first contact your local service representative or Customer Service for return authorization instructions After you have received a Return Authorization number follow the shipping instruct...

Page 6: ...lifornia Avenue Grants Pass OR 97526 TEL 541 479 1248 800 866 7889 FAX 541 479 3057 Eastern 127 G Gaither Drive Mt Laurel NJ 08010 TEL 856 235 8224 FAX 856 235 7370 Southern TEL 888 894 1655 FAX 817 6...

Page 7: ...the sampling process automatic Particle Counter Four different particle counters are available for use as part of the manifold system models A2100 A2200 A2400 and A2408 All four have two four five or...

Page 8: ...ning to minimize particle adhesion to walls 3 8 I D for connecting isokinetic probes to manifold larger quantity typical Part number 960380 1 4 I D Hytrel for connecting manifold to particle counter s...

Page 9: ...min 1 0 ft3 min a transit tube of up to 30m may be used For particles in the range of 2 to 10 m the transit tube should be no longer than 3m Under these conditions losses of small particles by diffusi...

Page 10: ...le size distribution at the particle counter because the larger particles are heavier and may drop out in bends or loops Each bend radius should be no less than four inches and care should be taken to...

Page 11: ...nter of shroud 3 Attach a return air tube 1 4 I D between fitting on rear panel of particle counter and manifold 4 Attach large hose between vacuum pump and manifold assembly exhaust outlet leaving un...

Page 12: ...tor and manifold controller rear panel Particle Counter connector 2 Connect the manifold cable between the manifold assembly and controller rear panel connector marked Manifold 3 Plug the counter and...

Page 13: ...e vacuum pump to line power that matches the requirements of the pump in accordance with local electrical codes A wiring diagram is provided in the vacuum pump Operation Manual 5 Check rear panel iden...

Page 14: ...used in a given sampling operation programmed in the particle counter Refer to Table 2 to interpret the following example 1 A sampling operation is set up with 5 sampling points The sampling points a...

Page 15: ...teps programmed 00 31 Particle Counter Cycles set to 1 for one sample at each scan step Locations set to 0 for continuous sampling Sample time set to 1 minute which draws a 1ft3 sample Hold time set t...

Page 16: ...red to specific situation requirements use the following procedure The example given uses the earlier example wherein only 5 sampling points are used and they are connected to manifold ports 01 07 13...

Page 17: ...escribe programming the particle counter for this sampling routine 1 At the Particle Counter Figure 9 press until Cycles LED is Lit 2 Press Program and verify the 3 digit LED displays CYC and the 7 di...

Page 18: ...2 Press Program key verify LED is lit At the Particle Counter Verify the counter is displaying the particle size range in the 3 digit LED and is not running 3 Press or keys to display the desired size...

Page 19: ...The Manifold will begin sampling from the first programmed port and proceed through the sampling routine until it is complete Using the Alarm Module Option Each alarm module provides a remote alarm c...

Page 20: ...d controller 2 Connect the alarm device between the applicable voltage and the desired alarm number output 1 to 16 or 17 to 32 if so connected 3 Connect AC power cable from alarm module to facility po...

Page 21: ...connected Symptom Unable to achieve 1 0 cfm sample flow at the particle counter with rear panel flow adjustment valve Probable Cause Reversed Sample and Return Air tubing connections at the manifold...

Page 22: ...ed to inlet and outlet fittings vacuum hoses may be left attached 2 Remove 12 hex head cap screws holding front panel to manifold body 3 Gently pull front panel straight out and away from manifold 4 U...

Page 23: ...le counter only draws 1 cfm through the sample line and selected port via the sample pickup shoe allowing the excess sample to flow around the pickup shoe This positive pressure and flow around the pi...

Page 24: ...e following string to the manifold controller scan_XX_XX_XXCR where scan command must be lower case _ space 20 hex XX port number CR carriage return 0D hex Changing Home Test Frequency A home test is...

Page 25: ...7 lbs 3 1 kg Program Cycle Up to 100 steps Particle Counter The counter you have selected is identical to the standard counter except that a return air fitting is installed on back panel and a differe...

Page 26: ...lity and Directive 73 23 EEC for Low Voltage Compliance was demonstrated to the following specifications as listed in the official Journal of the European Communities EN 50081 1 1992 Emissions EN 5501...

Page 27: ...t of force majeure iii misuse fault or negligence of or by Buyer iv use of the Products in a manner of which they were not designed v causes external to the Products such as but not limited to power f...

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