Mesto Neles XH Series Installation Maintenance And Operating Instructions Download Page 11

1 XH 70 en

11

7

TROUBLE SHOOTING TABLE

The  following Table  3  lists  malfunctions  that  might  occur
after prolonged use.

Table 3.

Trouble shooting 

8

TOOLS

In addition to standard tools, the following special tools
might facilitate some phases of the work.

‰

For removal of the actuator:
- extractor (ID-code table in actuator's IMO).

This tool can be ordered from the manufacturer. Always give
the valve type designation when ordering.

9

ORDERING SPARE PARTS

When ordering spare parts, always include the following
information:

‰

type code, sales order number, serial number

‰

number of the parts list, part number, name of the
part and quantity required

This information can be found from the identification plate
or documents.

Symptom

Possible fault

Recommended action

Leakage through a 
closed valve

Wrong stop screw adjustment of the actuator

Adjust the stop screw for closed position

Faulty zero setting of the positioner

Adjust the positioner

Damaged seat

Replace seat

Damaged closing member

Replace the closing member

Closing member in a wrong position relative to the actuator Select the correct keyway in the actuator

Leakage through 
body joint

Damaged gasket

Replace the gasket

Loose body joint

Tighten the nuts or screws

Irregular valve 
movements

Actuator or positioner malfunction

Check the operation of the actuator and 
positioner

Process medium accumulated on the sealing surface

Clean the sealing surfaces

Closing member or seat damaged

Replace the closing member or seat

Crystallizing medium has entered the bearing spaces

Flush the bearing spaces

Gland packing leaking Gland packing worn or damaged

Replace the gland packing

Loose packing

Tighten the packing nuts

Summary of Contents for Neles XH Series

Page 1: ...1 XH 70 en 4 2020 NELES TRUNNION MOUNTED BALL VALVE FULL BORE Series XH Installation Maintenance and Operating Instructions...

Page 2: ...peline 5 3 3 Actuator 6 3 4 Commissioning 6 4 MAINTENANCE 6 4 1 Maintenance general 6 4 2 Changing the gland packing while the valve is in the pipeline 6 4 3 Repair of a jammed or stuck valve while it...

Page 3: ...f service with high pressure differentials 1 3 Markings Body markings are stamped on the body see Fig 2 The identification plate Fig 3 is attached to the flange Identification plate markings are 1 Bod...

Page 4: ...ing or removing a pressurized valve will result in uncontrolled pressure release Always isolate the relevant part of the pipeline release the pressure from the valve and remove the medium before disma...

Page 5: ...t recommend installing the valve with the actuator on the underneath side because dirt in the pipeline may then enter the body cavity and damage the gland packing The posi tion to be avoided is shown...

Page 6: ...ess condition The inspection and maintenance intervals can be specified together with your local Metso experts During this periodic inspection the parts detailed in the Spare Part Set should be replac...

Page 7: ...in the Table 1 by 50 or do not fully compress the disc springs Table 1 Tightening of gland packing 4 3 Repair of a jammed or stuck valve while it is in the pipeline Jamming may be due to the ball 3 a...

Page 8: ...ion plates 89 and bearings 91 99 out of the body 1 Handle the ball carefully and place it on a soft surface Remove the seat 7 from the body 1 Remove the trunnion plates 89 from the hubs of the ball Re...

Page 9: ...d the body 1 See that the flange holes are aligned acc to the mark made during the dismatling Take care not to damage the body gasket and the seat 7 in the body cap Fasten the body nuts 16 Tighten the...

Page 10: ...indicates the ball flow opening position Keep fingers out of the flow bore There is no need for stop screw adjustment if the actuator is re installed in the same valve Drive actuator piston to the ho...

Page 11: ...ommended action Leakage through a closed valve Wrong stop screw adjustment of the actuator Adjust the stop screw for closed position Faulty zero setting of the positioner Adjust the positioner Damaged...

Page 12: ...odycap 3 1 Ball 3 5 1 Shaft 3 7 1 or 2 Ball seat 2 8 1 Bonnet 9A 1 Gland 9B 1 Sleeve 10 1 Key 3 12 Stud 13 Stud 14 Stud 16 Hexagon nut 17 Hexagon nut 18 Hexagon nut 42 1 Retainer ring 62 1 or 2 Seat s...

Page 13: ...5 1010 423 1474 1195 38 10 280 165 181 8 5020 5610 20 500 1321 549 855 1114 471 1508 1194 44 45 315 180 199 5 6530 7390 24 600 1549 643 1040 1300 570 1720 1350 50 80 370 220 242 4 11000 12000 XHG Clas...

Page 14: ...ME Class 900 4 END CONNECTION STYLE W Raised face ASME B 16 5 Ra 3 2 6 3 standard Z Ring joint ASME B16 5 5 CONSTRUCTION APPLICATION TA Standard construction Double seated Live loaded packing TZ BAM t...

Page 15: ...1 XH 70 en 15...

Page 16: ...atu 2 PO Box 1220 00100 Helsinki Finland Tel 358 20 484 100 http contact metso com Neles Finland Inc Vanha Porvoontie 229 P O Box 304 FI 01301 Vantaa Finland Tel 358 20 483 150 Fax 358 20 483 151 www...

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