Mesto Neles XH Series Installation Maintenance And Operating Instructions Download Page 10

10

1 XH 70 en

6

INSTALLING THE ACTUATOR

6.1

General

Different Metso actuators can be mounted using suitable
brackets and couplings. The valve can be actuated by an M-
handwheel operator or B1-series actuators.

6.2

Installing the M-handwheel operator

‰

The mark at the end of the shaft indicates the direc-
tion  of  the  ball  flow  bore.  Turn  the  valve  to  the
closed position.

‰

Lubricate  the grooves of  the actuator and the  cou-
plings.  Place  the  coupling  on  the  shaft  and  lock  it.
Place  the  bracket  on  the  valve  and  turn  the  lubri-
cated screws a few times.

‰

Turn the actuator to the closed position and push it care-
fully  onto  the  valve  shaft  on  which  the  coupling  has
been mounted. Please note the marks on the handwheel
and the coupling.

‰

Lubricate the actuator screws. Tighten all screws.

‰

Adjust  the  ball  open  and  closed  positions  with  the
hexagon  screws  located  at  the  side  of  the  housing
(see Figure 16). The stop-screw for the open position
is nearest to the handwheel on the side of the hous-
ing  and  the  screw  for  the  closed  position  is  at  the
opposite  end.  The  turning  directions  for  the
handwheel are marked on the wheel.

‰

Check  the  handwheel  by  turning  the  valve  to  the
extreme positions. The yellow arrow should indicate
the direction of the ball flow bore.

6.3

Installing the B1C-series actuator

‰

Turn the valve to the closed position and drive actu-
ator piston to the extreme outward position.

‰

File off any burrs and clean the shaft bore.

‰

The line at the end of the shaft indicates the direction of
the ball flow bore.

‰

Lubricate the actuator shaft bore. Fasten the bracket
loosely to the valve.

‰

Slip the actuator carefully onto the valve shaft. Avoid
forcing it since this may damage the ball and seats.
We recommend  mounting  the  actuator  so that  the
cylinder is pointing upwards.

‰

Position the actuator parallel or vertical to the pipe-
line as accurately as possible. Lubricate the actuator
mounting screws and then fasten all screws.

‰

Adjust the ball open and closed positions by means of
the  actuator  stop  screws  located  at  both  ends  (see
Fig. 17). An accurate open position can be seen in the
body  flow  bore.  Check  that  the  yellow  arrow  on  the
actuator indicates the ball flow opening position. 

Keep

fingers out of the flow bore!

There is no need for stop screw adjustment if the actuator is
re-installed in the same valve. Drive actuator piston to the
housing end (open position). Turn the actuator by hand
until the valve is in the open position. Fasten the actuator in
this position as explained above.

‰

Check  the  stop  screw  thread  tightness.  An  O-ring  is
used for sealing.

‰

Check that the actuator is functioning correctly. Drive
the actuator piston to both cylinder ends and check the
ball  position  and  its  movement  with  respect  to  the
actuator  (close:  clockwise;  open:  counterclockwise).
The valve should be closed when the piston is in the
extreme outward position.

‰

If  necessary,  change  the  position  of  the  actuator
pointing cover to correctly indicate the valve open/
closed position.

6.4

Installing the B1J-series actuator

Spring-return actuators are used in applications where
valve opening or closing movement is needed in case the air
supply is interrupted. The B1J type is used for spring-to-
close operation; the spring pushes the piston towards the
cylinder end, the extreme outward position. In turn, the
B1JA type is used for spring-to-open operation; the spring
pushes the piston towards the housing. Spring-return actu-
ators are installed in a manner similar to B1C-series actua-
tors, taking into account the following.

6.4.1 B1J type

‰

Install  the  actuator  so  that  the  piston  is  in  the
extreme outward position. The cylinder must not be
pressurized  and  air  supply  connections  must  be
open. The valve must be in the 

closed

 position.

6.4.2 B1JA type

‰

Install the actuator so that the piston is in the cylinder
end position at housing side. The cylinder must not be
pressurized and air supply connections must be open.
The valve must be in the 

open

 position.

The rest of the installation procedure is the same as in Sec-
tion 6.3.

6.5

Installing other makes of actuators

Other actuators can be installed only if they have an
ISO 5211 actuator connection.

CAUTION:

Beware of ball cutting movement!

Fig. 14

Open and closed positions of the M actuator

stop-screw for

stop-screw for

OPEN position

CLOSED position

Fig. 15

Open and closed positions of the B1C/B1J actuator

NOTE:

Metso accepts no responsibility for compatibility of actuators
not installed by Metso.

stop-screw for CLOSED position

stop-screw for OPEN position

Summary of Contents for Neles XH Series

Page 1: ...1 XH 70 en 4 2020 NELES TRUNNION MOUNTED BALL VALVE FULL BORE Series XH Installation Maintenance and Operating Instructions...

Page 2: ...peline 5 3 3 Actuator 6 3 4 Commissioning 6 4 MAINTENANCE 6 4 1 Maintenance general 6 4 2 Changing the gland packing while the valve is in the pipeline 6 4 3 Repair of a jammed or stuck valve while it...

Page 3: ...f service with high pressure differentials 1 3 Markings Body markings are stamped on the body see Fig 2 The identification plate Fig 3 is attached to the flange Identification plate markings are 1 Bod...

Page 4: ...ing or removing a pressurized valve will result in uncontrolled pressure release Always isolate the relevant part of the pipeline release the pressure from the valve and remove the medium before disma...

Page 5: ...t recommend installing the valve with the actuator on the underneath side because dirt in the pipeline may then enter the body cavity and damage the gland packing The posi tion to be avoided is shown...

Page 6: ...ess condition The inspection and maintenance intervals can be specified together with your local Metso experts During this periodic inspection the parts detailed in the Spare Part Set should be replac...

Page 7: ...in the Table 1 by 50 or do not fully compress the disc springs Table 1 Tightening of gland packing 4 3 Repair of a jammed or stuck valve while it is in the pipeline Jamming may be due to the ball 3 a...

Page 8: ...ion plates 89 and bearings 91 99 out of the body 1 Handle the ball carefully and place it on a soft surface Remove the seat 7 from the body 1 Remove the trunnion plates 89 from the hubs of the ball Re...

Page 9: ...d the body 1 See that the flange holes are aligned acc to the mark made during the dismatling Take care not to damage the body gasket and the seat 7 in the body cap Fasten the body nuts 16 Tighten the...

Page 10: ...indicates the ball flow opening position Keep fingers out of the flow bore There is no need for stop screw adjustment if the actuator is re installed in the same valve Drive actuator piston to the ho...

Page 11: ...ommended action Leakage through a closed valve Wrong stop screw adjustment of the actuator Adjust the stop screw for closed position Faulty zero setting of the positioner Adjust the positioner Damaged...

Page 12: ...odycap 3 1 Ball 3 5 1 Shaft 3 7 1 or 2 Ball seat 2 8 1 Bonnet 9A 1 Gland 9B 1 Sleeve 10 1 Key 3 12 Stud 13 Stud 14 Stud 16 Hexagon nut 17 Hexagon nut 18 Hexagon nut 42 1 Retainer ring 62 1 or 2 Seat s...

Page 13: ...5 1010 423 1474 1195 38 10 280 165 181 8 5020 5610 20 500 1321 549 855 1114 471 1508 1194 44 45 315 180 199 5 6530 7390 24 600 1549 643 1040 1300 570 1720 1350 50 80 370 220 242 4 11000 12000 XHG Clas...

Page 14: ...ME Class 900 4 END CONNECTION STYLE W Raised face ASME B 16 5 Ra 3 2 6 3 standard Z Ring joint ASME B16 5 5 CONSTRUCTION APPLICATION TA Standard construction Double seated Live loaded packing TZ BAM t...

Page 15: ...1 XH 70 en 15...

Page 16: ...atu 2 PO Box 1220 00100 Helsinki Finland Tel 358 20 484 100 http contact metso com Neles Finland Inc Vanha Porvoontie 229 P O Box 304 FI 01301 Vantaa Finland Tel 358 20 483 150 Fax 358 20 483 151 www...

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