Mesto Neles ValvGuard VG9000H Operating Instructions Manual Download

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Neles ValvGuard™
VG9000H

Rev. 2.3

Installation, Maintenance and
Operating Instructions

70
en • 1/2

Summary of Contents for Neles ValvGuard VG9000H

Page 1: ...Neles ValvGuard VG9000H Rev 2 3 Installation Maintenance and Operating Instructions 7 VG9H 70 en 1 2019...

Page 2: ...surement monitoring 16 4 2 Guided start up 17 4 3 Configuration menu 17 4 4 Configuration parameters 17 4 5 Valve travel calibration 19 4 6 Testing TESt 19 4 7 Advance parameters 20 4 8 Special displa...

Page 3: ...figuration and diagnostics The powerful 32 bit microcontroller controls the valve posi tion during partial stroke and other special testing The measurements include Input signal Valve position with co...

Page 4: ...sure class Revision number Input signal voltage range Input resistance Maximum supply voltage Supply pressure range Operational temperature CE mark Manufacturing serial number TTYYWWNNNN Manufacturing...

Page 5: ...re is recommended Oil class 3 or 1 ppm Capacity with 4 bar 60 psi supply VG9_12 7 Nm3 h 4 1 scfm Cv 0 06 VG9_15 90 Nm3 h 53 scfm Cv 0 7 VG9235 380 Nm3 h 223 scfm Cv 3 2 VG9237 feed 380 Nm3 h 223 scfm...

Page 6: ...0 05 FS Temperature effect 0 35 FS External load max 0 780 LCP9H interface Electrical connections 0 25 2 5 mm2 Local user interface functions Monitoring of valve position temperature supply pressure a...

Page 7: ...Ui 28 V Ii 120 mA Pi 1 0 W Li 53 H Ci 8 nF LCP Ui 10 V Ii 100 mA Pi 0 25W Ci 5 nF Li 1 H VG9_X IECEx VTT 14 0006X IEC 60079 0 2011 IEC 60079 15 2010 Ex ic IIC T6 T4 Gc Ex nA IIC T6 T4 Gc Ex ic IIIC T...

Page 8: ...d positions Make sure that the operation does not endanger people or processes WARNING Do not operate the device with the cover removed Electromagnetic immunity is reduced valve may stroke Ex WARNING...

Page 9: ...controller mounting bracket loosely to the yoke of the actuator Remove all plastic plugs from all actuator connec tions 3 pcs Mount the controller loosely to the mounting bracket guiding the pin on t...

Page 10: ...d to replace the breather with protective piping in the opening pointing upwards Exhaust adapter The exhaust adapter 8 has a 1 2 NPT threaded opening Opening allows an excess air to be released from t...

Page 11: ...TE When faster speeds are needed than shown in the table QEV or volume booster can be used Bypass valve is man datory with volume boosters and QEV Contact Metso for separate instrumentation diagrams a...

Page 12: ...e Note 1 See Note 1 322 106 6468 1 10 mm or 3 8 31 77 16 mm or 5 8 9 8 21 25 mm or 1 8 5 11 QPX Stroke vol dm3 in3 NPT Piping Air s Spring s Piping Air s Spring s Piping Air s Spring s Piping Air s Sp...

Page 13: ...VTYP according to valve type 4 Self opening SINGLE ACTING ACTUATOR SPRING TO OPEN SINGLE ACTING ACTUATOR SPRING TO CLOSE 1 Self closing Default setting ATYP 1 A PFA CLO must be in the spring directio...

Page 14: ...1 A PFA OPE VTYP according to valve typ 2 Self opening Default setting ATYP 1 A PFA CLO VTYP according to valve type Default setting ATYP 2 A PFA OPE VTYP according to valve type Default setting ATYP...

Page 15: ...cation or functions of the safety valve con troller The optional position transmitter status output is con nected to 2 pole terminal PT as shown in Fig 12 The posi tion transmitter status output needs...

Page 16: ...n POS shows the valve travel position in per centage of full scale Optional unit is angle Input signal LOOP shows the input signal value in mA Safety input signal INP shows if the mA signal is below t...

Page 17: ...ay press the key to enter the edit state and ATYP starts to blink Select between two values 1 A or 2 A using the and keys The value 1 A indicates a single acting actuator and 2 A a double acting actua...

Page 18: ...B1J8 actuator or stroke volume 1 dm3 61 in3 S 3 B1J10 1 3 dm3 61 183 in3 S10 B1J12 16 3 10dm3 183 610in3 S30 B1J20 25 10 30dm3 610 1831in3 L30 B1C40 B1J32 30 dm3 1831 in3 Use the and keys to change th...

Page 19: ...t PNEU tst from the menu by using or keys and press the key Test can be cancelled by pressing WARNING Automatic calibration drives the valve against the mechanical open and closed travel limits of the...

Page 20: ...configured to three different classes Alarm Warn ing or Info or they can be ignored This configuration can be done with DTM see separate DTM manual Alarm state causes a blinking to be shown on the dis...

Page 21: ...instance Loctite 243 and tighten the screws firmly 5 1 Opening and closing of the cover Open VG9000H cover 100 by opening the M4 screw 107 first until it is not anymore attached to the housing 2 Then...

Page 22: ...the spool valve Mount the spool valve 420 to the mounting block 421 and tighten the four M5 screws evenly 5 4 Communication circuit board 5 4 1 Removal Loosen the M8 stop screw 110 in the position in...

Page 23: ...essure trend low limit is exceeded PST COUNTER LIMIT EXCEEDED Generated when PST automatic or manual count exceeds the warning limit PST LOAD FACTOR TREND HIGH LIMIT EXCEEDED Generated when PST loadfa...

Page 24: ...the pointer see Fig 7 The actuator or valve did not move or was stuck dur ing calibration Supply pressure too low Spool valve dirty 8 VG9_H D_ VG9_H R_ VG9_H I_ VG9_H K_ VG9_H T01 WITH LIMIT SWITCHES...

Page 25: ...on is described in Chapter 15 Fig 30 VG9_H I45 layout Fig 31 VG9_H K2_ layout Fig 32 VG9_H K4_ layout 2 proximity M20 x 1 5 terminal ground 2 cams switches conduit entry 2 micro switches terminals 2 c...

Page 26: ...C 61508 09 57 58 8 1 3 4 VG9_H K_ Microswitch type OMRON D2VW 5 25or45 OMRON D2VW 01 26 or 46 gold plated contacts Protection class IP67 Resistive load 3A 250 V AC 25 or 45 5A 30 V DC 0 4A 125 V DC 10...

Page 27: ...tch When adjustment is completed turn the pointer 109 so that the yellow line is parallel with the valve closure member 8 5 Position transmitter T01 calibration instructions The position transmitter T...

Page 28: ...nect and remove all cabling which enters the limit switch housing 300 Remove screws 325 3 pcs and lift out the limit switch base plate 324 complete with switches LUI and connector block Open screw 326...

Page 29: ...2 120 139 217 218 219 57 183 431 174 421 420 400 140 411 412 424 420 421 429 422 423 431 432 416 417 62 61 63 61 62 63 426 427 428 VG923_ VG921_ 111 11 2 36 264 426 421 428 61 62 203 434 433 435 417 4...

Page 30: ...ircuit board 215 1 Communication circuit board 217 4 Screw 218 1 Support 219 2 Screw 220 2 Threaded spacer 221 3 O ring 222 1 Insulation part 223 1 Local User Interface LUI 228 2 Screw 264 2 Plug 400...

Page 31: ..._ T01 107 110 109 308 223 104 100 311 312 301 358 357 355 313 346 349 348 347 314 350 351 K2_ I57 R_ I02 09 56 D_ 322 323 324 300 307 306 325 326 302 358 360 359 K4_ I58 355 367 365 304 305 315 366 11...

Page 32: ...block 322 1 Proximity switch 323 2 Screw 324 1 Base plate 325 2 Screw 326 1 Screw 346 1 or 2 Bushing 347 2 Proximity switch 348 1 Fixing plate 349 2 Screw 350 1 Washer 351 1 Screw 355 2 or 4 Microswit...

Page 33: ...r socket 48 2 Screw 53 1 Plug BJ actuators only Item Qty Description 1 1 Mounting bracket 2 1 Ear 4 4 Screw 28 4 Screw 29 1 Screw 30 4 Screw 35 1 Adapter plug QP II 1 S 6 S only 35 1 Adapter plate QP...

Page 34: ...is position with feedback lever Maximum stroke 120 mm Maximum stroke 80 mm Allowed travel range 45 90 45 45 45 45 45 Item Qty Description 1 1 Bracket 2 1 Feedback lever 3 1 Filling piece 4 1 Clearance...

Page 35: ...when extension housing or junction box are used TOP SW NO TOP SW C BTM SW NO BTM SW C SOL PWR 2 SOL PWR 1 SOL 1 SOL 2 VG9_H D33 Connections SOL1 SOL2 SOL PWR1 and SOLPWR2 are not used TOP SW NO Positi...

Page 36: ...ttom switch BTM SW Negative connection for bottom switch See Section 8 1 3 1 for electrical ratings TOP SW TOP SW BTM SW BTM SW SOL PWR 2 SOL PWR 1 SOL 1 SOL 2 VG9_H R01 R02 R04 Connection diagram sho...

Page 37: ...WN OPEN CLOSED 13 14 16 K A L S1N S1N L L L OPEN CLOSED BLACK BLUE BROWN 11 12 13 14 15 16 BLACK BLUE BROWN 11 BLUE BROWN A OPEN 12 13 BLUE BROWN A 14 K BLUE BROWN 15 16 K BLUE BROWN CLOSED 17 18 VG9_...

Page 38: ...limit Function can be inverted on site by re adjusting the cam discs Connections Load can be connected to or VG9_H K25 K26 K45 K46 OPEN CLOSED 12 13 15 16 A K black blue red black blue red 2 pcs CLOSE...

Page 39: ...AI 4 20 mA source mA input HART mA output T RCI9H2 Safety system DO 0 24 VDC 24 VDC power supply 2 3 19 20 7 8 9 HART MUX orAI HART POWER SUPPLY OUTPUT SAFETY SIGNAL VG9000H mA input HART 16 17 Only...

Page 40: ...G9_H_J VG9000H JB G 3 mA PT 5 6 4 G blue brown black red VG9_H_L2_ LCP9H_ VG9_H_L2_ Safety system AO 4 20 mA HAR T Safe area Hazardous area 24 V DC supply LCP9H_ Loop B Loop B Loop A Loop A PWR_IN PWR...

Page 41: ...CP9H_L Loop_B Loop_B Loop_A Loop_A PWR_IN PWR_IN 6 21 5 Hazardous area Safe area 4 3 8 7 AI 4 20mA AO 8 20mA HART 8 20 mA VG9_T01 VG9_ T01 5 6 AO 4 20mA HART Hazardous area Safe area 11 12 AI 4 20mA 2...

Page 42: ...14 15 25 47 25 133 M20x1 5 M6x12 4 3 1 4 NPT 33 33 39 35 4 162 63 151 103 F05 50 VDI VDE3845 52 14 26 8 6 9 min 60 5 16UNC 31 35 4 35 4 30 M6x12 3 4 25 14 15 47 133 M20x1 5 9 1 2 NPT 42 28 14 6 26 8 2...

Page 43: ...without gauges as standard Grounding 25 55 70 5 47 40 0 75 1 NPT C2 1 2 NPT S Removable finger guard 50 35 4 30 31 6 2 F05 50 M6x10 5 16 UNCx13 26 18 VDI VDE 3845 for rotary actuators VG921_J_ 35 4 M...

Page 44: ...4 M20x1 5 9 1 2 NPT 42 28 14 6 26 8 231 151 63 172 F05 50 VDI VDE3845 M6 72 32 15 47 25 133 min 60 100 67 280 VG921_ _ or VG921_L_ 26 30 5 16UNCx13 31 F05 35 4 M6x10 39 33 33 14 5 26 8 1 4NPT VDI VDE...

Page 45: ...5 4 M6x10 14 5 26 8 VDI VDE 3845 63 151 6 62 VG923_E6 M20x1 5 32 42 4 28 72 172 190 161 243 min 60 1 2NPT VG921_J_ _ or VG921_JL_ 26 30 5 16UNCx13 31 F05 50 35 4 M6x10 39 33 33 14 5 26 8 1 4NPT VDI VD...

Page 46: ...845 63 151 6 62 32 42 4 28 72 172 190 161 243 min 60 280 M20x1 5 67 5 16UNCx13 31 F05 50 35 4 100 50 1 2NPT 25 30 9 25 47 133 1 2 NPT M20x1 5 103 63 197 35 4 56 35 4 151 6 5 45 M6 M8 VDI VDE 3845 F05...

Page 47: ...1 5 26 8 6 14 52 39 33 33 1 4 NPT 133 min 60 9 25 47 25 M20x1 5 71 1 2 NPT M20x1 5 107 M20x1 5 M20x1 5 151 88 100 16 1 2 NPT 305 VG931_ _ or VG931_L_ 25 30 9 25 1 2 NPT 103 63 35 4 56 35 4 6 5 45 M6 M...

Page 48: ...31_J_ _ or VG921_JL_ 69 VDI VDE 3845 56 63 6 14 33 52 26 8 1 4 NPT 39 33 44 5 35 4 F05 50 M8 M6 35 4 M20x1 5 188 25 6 5 1 2 NPT 95 25 9 181 103 45 M20x1 5 71 81 47 min 60 174 161 53 M20x1 5 M20x1 5 10...

Page 49: ...type 2 qE3 Quick Exhaust type 3 co1 Combination type 1 co2 Combination type 2 co3 Combination type 3 non Actuator size ACTS S 1 B1J8 1 dm3 61 in3 S 3 B1J10 1 3 dm3 61 183 in3 S10 B1J12 16 3 10 dm3 18...

Page 50: ...for EC Type Examination Certificates SIRA Notified body number 0518 Sira Certification Service CSA Group Unit 6 Hawarden lndustrial Park Hawarden Deeside CHs 3US United Kingdom VTT Notified body numbe...

Page 51: ...Gb 40 C or 25 C Ta 85 C Ex d IIC T6 Gb 40 C or 25 C Ta 70 C Available with or without limit switches E6 ATEX and IECEx certifications II 2 GD Ex d IIC T6 T4 Gb Ex tb IIIC T80 C T105 C Db IP66 Temperat...

Page 52: ...L2 acc to IEC61508 Applicable to 6 sign E6 or E7 Reed or leverless type proximity switches 2 pcs R01 Metso Maxx Guard G Reed SPDT 300 mA 24 VDC 200 mA 125 VAC Temperature range 40 to 80 C 40 to 176 F...

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