Messotron MBI 46.51.39 Series Operating Instructions Manual Download Page 21

Operating Instructions MBI 46.51.39

 

 

 

Version 0.9 

 

en MBI 46.51.39 operating instructions.docx 

Issue: 08/2022 

page 21 from  29 

5.6.1  Adjustment process for symmetrical transducers 

With  symmetrical  displacement  transducers,  the  electrical  zero  point  is  in  the  middle  of  the 
nominal  measuring  stroke.  Typically,  the  voltage  output  of  the  amplifier  also  provides  a 
symmetrical output signal for a symmetrical displacement transducer. 

  For 

zero-point adjustment

, remove the core from the transducer and set the output signal 

of the amplifier to 0 V with the zero-point potentiometer. Then insert the core rod back into 
the displacement transducer and fix it in the center position so that the output signal is again 
zero. Small corrections with the zero-point potentiometer after mechanical adjustment are 
permissible. 

If the zero-point setting is not possible in the manner described, then you can alternatively 
bring  the  core  into  a  position  in  which  the  displacement  transducer  delivers  the  same 
minimum value both with the usual connection and with swapped signal connection pin 6 
and 7. 

  Perform the

 phase-shift adjustment

 by moving the core to approx. 75% of the stroke and 

now set the output signal to its highest possible value / maximum by means of the phase 
potentiometer. 

  For 

gain adjustment

, move the core to the end of the nominal

 

range and set the voltage 

to  the  desired  output  signal  with  the  gain  potentiometer.  Then  check  the  setting  at  the 
beginning of the nominal range and correct it slightly if necessary. If adjusting the output 
signal  via  the  potentiometer  setting  range  is  not  sufficient,  switch  the  JP2  jumper  to  a 
different sensitivity range. 

 

5.6.2  Adjustment process for asymmetrical transducers (WP series) 

The zero point of an unbalanced displacement transducer is typically at the beginning of the 
nominal measuring range.  As a rule,  the measuring amplifiers for unbalanced displacement 
transducers are set in such a way that they have an output signal of 0...10 V or 4... 20mA . 

  For 

zero point adjustment

, bring the sheath anchor of the displacement transducer to the 

mechanical zero position (measure A) according to the data sheet and set the output signal 
of the measuring amplifier to 0 V with the zero point potentiometer. 

  You perform 

the phase adjustment

 by moving the sheath anchor shortly before the end 

of  the (nominal) measuring range and setting the maximum of the output  signal with the 
phase potentiometer. If necessary, the gain setting must be adjusted. Then check the zero 
point setting and correct it if necessary. 

  For 

gain adjustment,

 move the sheath anchor to the

 

end of the (nominal) measuring range 

and then set the output signal to the setpoint with the gain potentiometer. 

 

If adjusting the 

output signal via the potentiometer's adjustment range is not sufficient for gain, change the 
JP2 jumper to a different sensitivity range (see 5.4.1). 

 

 

Summary of Contents for MBI 46.51.39 Series

Page 1: ...Operating Instructions MBI 46 51 39 Version 0 9 en MBI 46 51 39 operating instructions docx Issue 08 2022 page 1 from 29 Operating instructions for Carrier Frequency Amplifier Series MBI 46 51 39...

Page 2: ...e of warnings 5 3 2 Other markings 5 4 Product 6 4 1 Terms and definitions 6 4 2 Function and design 8 4 3 Suitable displacement transducers 8 4 4 Types and options 11 5 Commissioning 13 5 1 Wiring De...

Page 3: ...ate has been removed from the device 1 2 Importance of Nameplate The specification of the model type and the manufacturing number is required for repair and for the procurement of subsequent deliverie...

Page 4: ...rms of temperature and IP protection etc Do not use the device near other machinery or devices such like large electrical machines high voltage cables and facilities that generate strong electric or m...

Page 5: ...eath or serious bodily injury occurs if it is not avoided Indicates a dangerous situation in which death or serious bodily injury can occur if not avoided Characterizes a dangerous situation in which...

Page 6: ...oke sensors based on the eddy current principle Long stroke sensors are inductive displacement sensors using a half bridge circuit where only one coil is used for measuring The second coil is designed...

Page 7: ...e per mm of displacement e g 10 mV V mm For standardization purposes information on sensitivity and rated output for MESSOTRON displacement sensors is determined and provided independent of phase i e...

Page 8: ...ly i e in relation to the supply voltage This avoids measurement errors due to fluctuations in the supply voltage e g due to impedance change of the displacement transducer or cables In the following...

Page 9: ...its middle position the impedances of the two measuring coils change and the measuring voltage grows proportionally within the measuring range proportionally with the displacement of the core 4 3 2 L...

Page 10: ...replacement circuit A movable measuring tube changes the impedance of the measuring coil according to the eddy current principle In contrast to the symmetrical displacement transducers the electric ze...

Page 11: ...Drawing The device comes in a rugged aluminum field housing of industrial standard It is dustproof and protected against water jets in accordance with protection class IP 66 DIN EN 60529 For mounting...

Page 12: ...moisture and dirt from outside The individual strands of the connection cables are placed in the protected interior of the housing The cable shield is connected to the housing with a grounding screw M...

Page 13: ...D protective measures Swapped or faulty connection in particular external voltages connected to the signal output or sensor input output can destroy the device If the connection cable is laid properly...

Page 14: ...ment in the following table using spring loaded terminals There is no soldering work required Pin Clamp Type Assignment 1 Supply Supply voltage 24V High 2 Supply Supply voltage 24V Low 3 Signal Voltag...

Page 15: ...be is moved down away from the transducer coil If an inverted negative decreasing signal is desired one of the terminals 8 and 9 or alternatively terminals 6 and 7 may simply be swapped MBI 46 51 39 D...

Page 16: ...in the mechanical adjustment of the displacement transducer can also be compensated Figure 8 7Correcting the Zero Point The adjustment of the zero point potentiometer causes a vertical shift of the me...

Page 17: ...that the phase position caused by the displacement transducer is compensated and the full sensitivity of the displacement transducer can be used 5 3 3 Reinforcement The gain of the amplifier must be a...

Page 18: ...r type Before starting the adjustment the measuring amplifier must be set whether an inductive displacement transducer with symmetrical or with asymmetrical coil mount is to be used In the standard co...

Page 19: ...ne of the 4 gain ranges Gain Range JP1 4 310 740 mV V JP1 3 130 310 mV V JP1 2 55 130 mV V JP1 1 25 55 mV V Figure 118 Setting of Gain Range 5 6 Adjustment of offset gain and phase shift Subsequently...

Page 20: ...tructions MBI 46 51 39 Version 0 9 en MBI 46 51 39 operating instructions docx Issue 08 2022 page 20 from 29 Figure 12 Position of the trim potentiometers gain adjustment zero point offset phase shift...

Page 21: ...range and set the voltage to the desired output signal with the gain potentiometer Then check the setting at the beginning of the nominal range and correct it slightly if necessary If adjusting the ou...

Page 22: ...the amplifier according to the steps described above The maximum linearity error in the measuring range under consideration is 0 5 It is zero in the middle and at the end of the measuring range Figure...

Page 23: ...improve the curve omitting the setting at zero point Slightly adjust the zero point by the potentiometer and thus move the linearity curve until the maximum positive and negative error are equal in a...

Page 24: ...08 2022 page 24 from 29 5 7 3 Other linearity optimizations Figure 1613 Null error setting at the beginning and end of the measuring range 0 5 0 4 0 3 0 2 0 1 0 0 1 0 2 0 3 0 4 50 45 40 35 30 25 20 1...

Page 25: ...HINT Do not try to repair a defective amplifier independently Repair attempts of any kind lead to the loss of the warranty and liability claim MESSOTRON devices are intended for use in harsh industria...

Page 26: ...es to avoid electrostatic charging ESD protective measures When cleaning pay attention to the following points Clean the case or front panel only with a soft slightly damp cloth Carefully remove dry d...

Page 27: ...Operating Instructions MBI 46 51 39 Version 0 9 en MBI 46 51 39 operating instructions docx Issue 08 2022 page 27 from 29 10 EU Declaration of Conformity 11 Specifications...

Page 28: ...rature coefficient of zero point 0 10 10 K 100 mV V 0 15 10 K 20 mV V Temperature coefficient of gain 0 05 10 K 100 mV V 0 15 10 K 20 mV V Operating temperature 30 70 C Storage temperature 30 85 C Pro...

Page 29: ...ng instructions docx Issue 08 2022 page 29 from 29 Changes and errors excepted 2022 MESSOTRON GmbH Co KG MESSOTRON GmbH Co KG Friedrich Ebert Str 37 D 64342 Seeheim Jugenheim Germany Tel 49 6257 999 7...

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