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114A3694E

TM

Trademark of The Chamberlain Group, Inc.

® Registered Trademark of The Chamberlain Group, Inc.
© 2011, The Chamberlain Group Inc.

CHAMBERLAIN LIMITED WARRANTY

Merlin Professional MT5580P

Sectional Garage Door Opener

Chamberlain Australia Pty Limited / Chamberlain New Zealand Limited

(

Chamberlain

), the manufacturer of Merlin

®

automatic garage door open-

ers, is committed to manufacturing and supplying high quality goods. As

part of this commitment, we seek to provide reliable service and support

for our goods and are pleased to provide you, the original purchaser, with

this Chamberlain Limited Warranty.

We also provide the following statement as required by the Australian

Consumer Law: In Australia, in addition to your rights under this

Chamberlain Limited Warranty, our goods come with guarantees that can-

not be excluded under the Australian Consumer Law. You are entitled to

a replacement or refund for a major failure and for compensation for any

other reasonably foreseeable loss or damage. You are also entitled to

have the goods repaired or replaced if the goods fail to be of acceptable

quality and the failure does not amount to a major failure.

Chamberlain’s warranty

Chamberlain warrants to the original purchaser of the Merlin

®

MT5580P

Sectional Door Opener (Unit) that all parts of the Unit, other than remote

controlled transmitters and accessories, globes and batteries, are free

from defects in materials and workmanship for a period of 24 months or

5,000 cycles (opening & closing of the garage door) whichever comes

first, from the date of purchase when installed in a residential premise

with a residential specified garage door that is designed for the sole pur-

pose of domestic domicile. Chamberlain warrants the motor component

of the opener for 5 years or 15,000 cycles whichever comes first.

Chamberlain warrants that remote controlled transmitters and accessories

included with the Unit are free from defects in materials and workmanship

for a period of 12 months from the date of purchase.

Batteries and globes are not covered under the Chamberlain Limited

Warranty.

It is a condition of this Chamberlain Limited Warranty that the Unit is sold,

installed and serviced by a Professional Dealer appointed by

Chamberlain. A Merlin

®

branded garage door opener purchased over the

internet and installed by a person other than a Professional Dealer will not

be covered by this Chamberlain Limited Warranty.

It is also a condition of this warranty that the garage door is operable by

hand and opens and closes with no more than a maximum of 20kgs of lift-

ing weight. Chamberlain recommends that the garage door is serviced by

a garage door technician every 12 months. This garage door service fee

will be at the consumer’s expense.

NB: The Australian Garage Door Association directs attention to con-

sumers to maintain your garage door in good running order it is important

your door is serviced by a professional garage door technician every 12

months or earlier as conditions may require.

During the applicable Chamberlain Limited Warranty period, if you are

concerned that the Unit may be defective, for prompt on-site service call

the Professional Dealer that sold/installed the opener, or our service cen-

tre on the toll free number below and a Chamberlain technician will diag-

nose the problem and arrange for this to be rectified. Once the problem

has been diagnosed, subject to your rights under the Australian

Consumer Law with respect to major failures, Chamberlain or its

Professional Dealer will provide you with:

1. repairs to the Unit

or

2. a replacement Unit.

Repairs and replacement parts provided under this Chamberlain Limited

Warranty are provided free of charge and are warranted for the remaining

portion of the original warranty period.

This Chamberlain Limited Warranty provides benefits which are in addition

to your other rights and remedies as a consumer.

Exclusions

If our service centre determines that a warranty claim has been made in

respect of a failure or defect arising under or out of any exclusion detailed

below such that the claim is not covered under this Chamberlain Limited

Warranty, we may, subject to your other rights and remedies as a

consumer, charge you a fee to repair, replace and/or return the Unit to

you.

This Chamberlain Limited Warranty does not cover any failure of, or

defect in, the Unit due to:

1 non-compliance with the instructions regarding installation, operation,

maintenance and testing of the Unit or of any product with which the Unit

is used;

2 any attempt by a person other than a Professional Dealer to repair,

dismantle, reinstall or move the Unit to another location once it has been

installed;

3 tampering, neglect, abuse, wear and tear, accident, electrical storm,

excessive use or conditions other than normal domestic use;

4 problems with, or relating to, the garage door or garage door hard-

ware, including but not limited to the door springs, door rollers, door

alignment or hinges;

5 problems caused by electrical faults or replacement of batteries or

light bulbs;

6 water or moisture ingress that causes corrosion or electrical malfunc-

tion;

7 corrosion caused by sea air if located near a waterway, beach etc; or

8 fitment to a commercial door or in a commercial operating application.

NB: A General Purpose Outlet (GPO) ie: power point must be supplied by

the consumer as this electrical fitting does not form a part of the Unit

(opener).

If this Chamberlain Limited Warranty does not apply, you may have rights

available to you under the Australian Consumer Law.

Liability – Australia only

Except as set out in the Australian Consumer Law (being Schedule 2 of

the Competition and Consumer Act 2010) (as amended, consolidated or

replaced):

1 all other guarantees, warranties and representations in relation to the

Unit or its supply are excluded to the extent that Chamberlain can lawful-

ly exclude them; and

2 under no circumstances will Chamberlain be liable for consequential,

incidental or special damages arising in connection with the use, or

inability to use, the Unit, other than those which were reasonably foresee-

able as liable to result from the failure.

Liability – New Zealand only

Except as set out in the Fair Trading Act 1986 and the Consumer

Guarantees Act 1993 (as amended, consolidated or replaced):

1 all other guarantees, warranties and representations in relation to the

Unit or its supply are excluded to the extent that Chamberlain can lawful-

ly exclude them; and

2 under no circumstances will Chamberlain be liable for consequential,

incidental or special damages arising in connection with the use, or

inability to use, the Unit, other than those which were reasonably foresee-

able as liable to result from the failure.

NNoottee

: We request that you retain your sales docket or invoice as

proof-of-purchase and attach it to this manual to enable you to

establish the date of purchase in the unlikely event of a warranty

service being required.  Chamberlain reserves the right to change

the design and specifications of the Unit without prior notification.

Some features or accessories of the Unit may not be available in

certain markets or areas.  Please check with your distributor.

Chamberlain service centre contact details

Australia

Phone toll free 1800 638 234

Fax toll free 1800 888 121

Chamberlain Australia Pty. Ltd.

PO BOX 1446

Lane Cove NSW 1595

New Zealand

Auckland phone 09 477 2823

Phone toll free 0800 653 667

Fax toll free 0800 653 663

Email: [email protected]

Website: www.merlingo.com

Summary of Contents for MT5580P

Page 1: ...tructions for future reference This manual contains IMPORTANT SAFETY information DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY N2966 N2966 N2966 N2966 www merlingo com MT5580P Sectional and Tilt Garage Door Opener Installation and Operating Instructions ...

Page 2: ...ore making repairs or removing covers KEEP THESE INSTRUCTIONS WARNING Failure to comply with the following instructions may result in serious personal injury or property damage Read and follow all instructions carefully The garage door opener is designed and tested to offer safe service provided it is installed and operated in strict accordance with the instructions in this manual These safety ale...

Page 3: ...IDED Chain Spreader Hardware 1 Hex Screws 2 2 Chain spreader 1 3 Flat washers 2 Installation Hardware 4 Large clevis pin 1 5 Carriage bolts 2 6 Wood screws 4 7 Clevis pins medium 2 8 Hex screws 4 9 Rope 10 Handle 11 Lock washers 6 12 Nuts 6 13 4mm anchors 2 14 R Clip 3 15 8mm anchors 4 16 Sheet metal screw 4 17 Machine screw 2 Vibration Isolator a Vibration isolator 2 b Lock washers 2 c Nuts 2 4 9...

Page 4: ...Kit 6 5 7 10 9 11 8 1 MT5580 opener 2 Angled door arm 3 Door mounting bracket 4 Straight door arm 5 Header bracket 6 Stop collar nut bolt 7 Pole kit adaptor 8 Trolley assembly 9 Idler pulley assembly 10 Chain and joiner POLE OPTIONS 11 2 75m segmented pole kit NOT PICTURED 3m one piece pole HARDWARE PROVIDED 4 ...

Page 5: ... INSTALLATION TILT DOOR EXAMPLE SHOWN As you proceed with the assembly installation and adjustment procedures in this manual you may find it helpful to refer back to this illustration of a completed installation for tilt doors for sectional doors refer section 22 1 2 12 4 6 9 8 11 13 7 10 5 professional www chamberlainanz com NOTICE DOOR 3 14 15 1 Header bracket 2 Idler pulley assembly 3 Trolley 4...

Page 6: ...reader 2 using the hex screws 1 and washers 3 from the hardware bag provided with the opener Slide the adaptor bracket under the loosened screws then tighten 20 22Nm 1 2 3 4 MOUNT THE ADAPTOR BRACKET AND CHAIN SPREADER Slide the stop collar 1 onto the pole 2 opener end Fit the pole through the adaptor bracket 3 to the opener then fasten the stop collar above the edge of the lens cover as illustrat...

Page 7: ...as no slack DO NOT OVER TIGHTEN Once the chain has been tensioned tighten the lock nuts 6 Tooth Sprocket Chain Spreader Motor Unit Mounting Plate 8 Tooth Sprocket Chain Spreader Motor Unit Mounting Plate 6 Tooth Sprocket for Tilt and larger doors 8 Tooth Sprocket for higher speed operation INSTALL THE CHAIN fig 1 fig 2 Additional Step for 2750mm Pole All Chain kits supplied are for 3000mm poles Yo...

Page 8: ... above the floor where space permits INSTALLATION SECTION UP CEILING MOUNT ONLY UP CE ILIN G MO UN T ON LY 2 1 50mm or 200mm 3 5 5 B UP 150mm UP CEILING MOUNT ONLY 5 1 2 3 A 4 DOOR fig 1 INSTALL THE HEADER BRACKET 12 13 NOTE Refer to vertical centre and horizontal lines cre ated in section 12 for proper placement of header bracket A Wall mount centre the header bracket 1 on the verti cal centre li...

Page 9: ...or 50mm spacer should be used to determine the correct mounting from the ceiling Header Bracket 50mm 2 above the highest point of travel SECTIONAL DOOR OR TRACKED TILT DOOR You will need a 50mm piece of timber or similar spacer to gauge the distance between door and rail 1 Raise the opener onto a support 2 Open the door completely place a 50mm spacer between the door and the rail as shown 3 If the...

Page 10: ...r For concrete ceiling mount Figure C use concrete anchors 5 provided On each side of opener measure the distance from the opener to the structural support or ceiling Cut both pieces of the hanging bracket to required lengths Flatten one end of each bracket and bend or twist to fit the fastening angles Do not bend at the bracket holes Drill 4 5mm 3 16 pilot holes in the structural supports or ceil...

Page 11: ...of rope through hole in release arm of the outer trolley 4 Adjust rope length so that handle is 1 8m 6 feet above the floor Secure with an overhand knot Note If it is necessary to cut rope heat seal the cut end to prevent fraying Door should be released in the closed position if possible To Disengage Pull down on the red handle DO NOT USE THE HANDLE TO OPEN OR CLOSE THE DOOR To Engage Pull the red...

Page 12: ... Backward Slant Incorrect Correct Angle Trolley Figure 5 Nuts Lock Washers R Clip Straight Arm Door Bracket Clevis Pin Curved Door Arm Figure 4 Assemble the Door Arm Fasten the straight and curved door arm sections together to the longest possible length with a 2 or 3 hole overlap Figure 4 Make sure the garage door is fully closed Connect the straight door arm section to the door bracket with the ...

Page 13: ... using the hardware provided with your opener Figure 2 Bring arm section together Find two pairs of holes that line up and join sections Select holes as far apart as possible to increase door arm rigidity Figure 3 If holes in curved arm are above holes in the straight arm disconnect straight arm and cut approximately 150mm from solid end Re connect to trolley with cut end down as illustrated Bring...

Page 14: ...t by turning the screw clockwise 1 2 professional www chamberlainanz com Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system If one control force or travel limits is adjusted the other cont...

Page 15: ...nd repeat safety reverse test 1 40mm 1 40mm INSTALL THE PROTECTOR SYSTEM See accessories Install this accessory for all installations on tilt doors doors over 2 5m and when the closing force as measured on the bottom of the door is over 400N 40kg After opener has been installed and adjusted The Protector System accessory can be installed Instructions are included with this accessory The Protector ...

Page 16: ... plaster wall A convenient place is beside the service door and out of reach of children Run the bell wire up the wall and across the ceiling to the garage door opener Use insulated staples 5 to secure wire Connect the bell wire to the spring terminals located on the back panel as follows white red to 1 and white to 2 4 2 3 1 WHT 2 RED 1 4 5 3 6 6mm RED WHITE LOCK LIGHT Push Bar Cover 24V Com No 2...

Page 17: ...r opener using the steps below Program the Receiver to Match Additional Transmitter Codes Using the LEARN Button 1 Press and hold the button on the hand held transmitter or wireless door button that you wish to operate your garage door 1 2 The orange led will flash continually Press and release the learn button on the opener 2 The learn indicator led will go out 3 Release the transmitter or wirele...

Page 18: ...all mount screws will reduce clearance between bracket and wall NOTE Your CM128 Wireless wall button should be pre programmed into your opener you should only need to program additional units Program CM128 Wireless wall button using the orange LEARN Button 1 Press and hold the button that you wish to operate your garage door 2 Press and release the orange learn button on opener The learn indicator...

Page 19: ...r Speed 1500rpm Volts 230 240 Volts AC 50Hz Drive Mechanism Gears 16 1 worm gear reduction Drive Chain with two piece nylon trolley Length of Travel Adjustable to 2750mm 3m Pole 2500mm 2 75m Pole Travel Rate 96 135mm per sec Lamp On when door starts off 2 1 2 minutes after stop Door Linkage Adjustable door arm Pull cord trolley release SAFETY Personal Push button stop in Up and Down Direction Auto...

Page 20: ...ubricate the pole and trolley The opener does not require additional lubrication OPERATION OF YOUR OPENER Your opener can be activated by any of the following devices Wireless Wall Button CM128 Press button down until door starts to move The Outside Keyswitch or Keyless Entry System if you have installed either of these accessories The Transmitter Hold the push button down until the door starts to...

Page 21: ...T PARTS NOTICE 091B0019 RAIL GREASE NO 83A4 083A0011 1 178B0086B 012B0906 178B0034B PDR30005 2 75m Segmented Pole Pack 012B0905 001A6829 012B0415 002A1658 002A1659 001A7350 012B0921 001A6793 1 001A4208 2 001A4627 32 ...

Page 22: ...4 041A5813 041A5432 041A5833 041A5831 10 041B4375 041A5809 081C0253 041A3261 1 Dual Sprocket 026B0072 If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid hazard 041A5525 71 32 ...

Page 23: ... force and limit set tings is normal Weather conditions in particular can affect door travel 6 Door reverses for no apparent reason and opener light blinks for 5 seconds after reversing Check The Protector System if you have installed this acces sory If the light is blinking correct alignment Note Continuously holding down the door control button will allow the door to close if the protector syste...

Page 24: ...ain Limited Warranty are provided free of charge and are warranted for the remaining portion of the original warranty period This Chamberlain Limited Warranty provides benefits which are in addition to your other rights and remedies as a consumer Exclusions If our service centre determines that a warranty claim has been made in respect of a failure or defect arising under or out of any exclusion d...

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