
2B-14 - ALPHA DRIVES - WITH DRIVE SHAFT EXTENSIONS
90-823225--1 1096
IMPORTANT: Do not attach any accessory
ground (–) wires to transom plate ground point.
Accessory ground wires should only be attached
to ground stud on engine.
8. Connect any grounding wires or accessories that
may have been disconnected.
9. Models with MerCathode: Connect MerCa-
thode wires to MerCathode controller assembly
as shown. Apply a thin coat of Quicksilver Liquid
Neoprene to all connections.
22232
a - ORANGE Wire - From Electrode on Transom Assembly
b - RED/PURPLE Wire - Connect (Other End) to Positive
(+) Battery Terminal
c - BLACK Wire - From Engine Harness
d - BROWN Wire - From Electrode on Transom Assembly
b
c
d
a
IMPORTANT: After fluid hose installation in the
following, bleed power steering system as out-
lined in appropriate Stern Drive Service Manual.
!
CAUTION
Route hoses exactly as shown below. This will
help avoid stress on the hose fittings and will
help avoid kinks in the hose.
IMPORTANT: Make hydraulic connections as
quickly as possible to prevent fluid leakage.
IMPORTANT: Be careful not to cross-thread or
overtighten fittings.
IMPORTANT: Adjust shift cables as outlined in
appropriate Stern Drive Service Manual.
10. Connect both hydraulic hose fittings.
a. Earlier Style Control Valves: Torque the
large fitting to 23 lb. ft. (31 N·m). Torque the
small fitting to 100 lb. in. (11 N·m).
22023
a
b
a - Small Fitting
b - Large Fitting
b. Later Style Control Valve: Torque both fit-
tings to 23 lb. ft. (31 N·m). Route hoses as
shown for each model
73786
a
a - Hose Fittings
NOTE: Spray terminals with a battery connection
sealant to help retard corrosion.
Summary of Contents for 305 CID
Page 7: ...A 1 72000 IMPORTANT INFORMATION GENERAL INFORMATION...
Page 16: ...B 1 IMPORTANT INFORMATION MAINTENANCE...
Page 59: ...C 1 IMPORTANT INFORMATION TROUBLESHOOTING...
Page 92: ...A 2 72975 REMOVAL AND INSTALLATION MCM MODELS ALPHA ONE DRIVES...
Page 103: ...B 2 70246 REMOVAL AND INSTALLATION MCM MODELS ALPHA ONE DRIVES WITH DRIVESHAFT EXTENSION...
Page 120: ...2 72580 C REMOVAL AND INSTALLATION MCM MODELS BRAVO DRIVES...
Page 135: ...D 2 70246 REMOVAL AND INSTALLATION MCM MODELS BRAVO DRIVES WITH DRIVESHAFT EXTENSION...
Page 154: ...E 2 70648 REMOVAL AND INSTALLATION MIE MODELS VELVET DRIVE TRANSMISSIONS...
Page 173: ...F 2 25280 REMOVAL AND INSTALLATION MIE MODELS HURTH TRANSMISSIONS...
Page 189: ...A 3 72615 ENGINE 5 0L 305 CID 5 7L 350 CID...
Page 192: ...3A 0 ENGINES 90 823225 1 1096...
Page 266: ...ELECTRICAL SYSTEMS STARTING SYSTEM A 72079 4...
Page 284: ...STARTING SYSTEM 4A 17 90 823225 1 1096 THIS PAGE IS INTENTIONALLY BLANK...
Page 334: ...C 4 72078 ELECTRICAL SYSTEM CHARGING SYSTEM...
Page 344: ...CHARGING SYSTEM 4C 9 90 823225 1 1096 THIS PAGE IS INTENTIONALLY BLANK...
Page 360: ...D 4 72747 ELECTRICAL SYSTEM INSTRUMENTATION...
Page 380: ...E 4 72761 ELECTRICAL SYSTEM ELECTRICAL KITS...
Page 393: ...F 4 72938 ELECTRICAL SYSTEMS WIRING DIAGRAMS...
Page 438: ...B 5 72681 FUEL SYSTEM MERCARB 2 BARREL CARBURETOR...
Page 467: ...C 5 72085 FUEL SYSTEMS ROCHESTER 4 BARREL CARBURETOR...
Page 497: ...D 5 70389 90 823224 692 5B WEBER 4 BARREL CARBURETOR FUEL SYSTEMS WEBER 4 BARREL CARBURETOR...
Page 538: ...5 71692 E FUEL SYSTEMS MULTI PORT AND THROTTLE BODY FUEL INJECTION...
Page 727: ...F 5 73662 FUEL SYSTEMS BOS SAV EMISSIONS...
Page 744: ...A 6 22381 COOLING SYSTEM SEAWATER COOLING MODELS...
Page 773: ...B 6 72987 COOLING SYSTEM CLOSED COOLED MODELS...
Page 823: ...A 7 72699 EXHAUST SYSTEM GENERAL...
Page 829: ...B 7 72695 EXHAUST SYSTEM MANIFOLDS AND ELBOWS...
Page 835: ...C 7 70593 EXHAUST SYSTEM RISERS...
Page 844: ...D 7 72737 EXHAUST SYSTEM COLLECTORS...
Page 856: ...A 8 DRIVES VELVET DRIVE IN LINE TRANSMISSION...
Page 869: ...B 8 DRIVES VELVET DRIVE V DRIVE AND WALTER V DRIVE TRANSMISSION...
Page 882: ...C 8 25280 DRIVES HURTH DOWN ANGLE TRANSMISSION...
Page 932: ...E 8 DRIVES DRIVE SHAFT PROPELLER SHAFT MODELS...
Page 947: ...A 9 72951 POWER STEERING PUMP...