mercor mcr ZIPP Operation And Maintenance Manual Download Page 12

mcr ZIPP

 fire protection shut-off valve 

MERCOR SA – 

The company reserves the right to modify and change the document. Version 20.10.20.5

 

12/14 

 

performance variant 

RST 

RST+WK1 

RST 

+EKI24V 

RST 

+EKP24V 

RST 

+EKI230V 

RST 

+EKP230V 

MP230/24 

thermal release 

limit switch 

250 V 

AC/5A 

250 V 

AC/5A 

250 V 

AC/5A 

250 V 

AC/5A 

250 V 

AC/5A 

rated voltage 

24V DC 

24V DC 

230V AC 

230V AC 

230V AC/ 

wyj. 24V DC 

power intake 

3,5W 

1,8W 

4VA 

5,5VA 

2W 

 

 

Diagram of electrical connections for the  

mcr ZIPP RST+WK1 valve 

Diagram of electrical connections for the  

mcr ZIPP RST+EK+WK1 valve

 

 

 

RST+EK release and control mechanism can cooperate with the MP230/24 module. In case of using the MP230/24 
component, the valve can be supplied/controlled using 230 V AC voltage.

 

For the trigger and control mechanism of 

the "impulse"  type  damper,  adequate  power  must  be provided  to ensure  that the  control  signal is  supplied  to  the 
device in the event of fire. 
For proper operation of a device equipped with RST+EKI or RST+EKP mechanism, it is recommended that the 
rated  voltage  housed  tolerance  of  24V±2%  or  230V±2%.  Power  supply  devices  other  than  listed  above  may 
cause malfunction and will not be covered by the warranty conditions.  
The electrical connection should be made exactly according to the attached diagram and in accordance with the 
guidelines  presented  in  point  6.4  of  this  documentation.  It  should  be  performed  by  a  person  with  confirmed 
electrical  qualifications,  in  accordance  with  applicable  regulations.  Any  valve  inspection  work  should  be 
performed only after disconnecting the device from the power supply. 
 

7. TRANSPORT AND STORAGE CONDITIONS ________________________  

The valves are packed in cardboard boxes. Valves' collective packages are protected against damage with foil or 
other covering material. The valves may be transported by any means of transport, provided that they are protected 
against  the  effects  of  weather  conditions.  Valves  located  on  the  means  of  transport  should  be  secured  against 
changing their position during transport. Before installing the valve, perform a visual inspection of each of them. Do 
not carry  the  valve  by  grasping the connecting cable  or put the device  on the trigger  and control mechanism. Do 
not hit or drop the valve. When carrying and installing the valve, rest the valve on the sides or body edges. 
The  valves  should  be  stored  in  closed  rooms  that  provide  protection  against  external  weather  conditions.  If  the 
valve  is  stored  on  the  ground,  it  should  be  placed  on  securing  washers  in  order  to  protect  the  damper  against 
damage. 
Storage should take place in rooms where: 

 

there is  no access  to dust,  gases,  caustic  vapors  and  other  aggressive  chemical  vapors  that  can destroy 

insulating elements and structural elements; 

 

the flaps are not affected by direct sunlight and UV radiation; 

 

maximum relative humidity does not exceed 80% at the temperature of + 20 ºC; 

 

the ambient temperature is between - 20 ºC and + 40 ºC; 

 

there are no vibrations. 

 

Summary of Contents for mcr ZIPP

Page 1: ...Grzegorza z Sanoka 2 80 408 Gdańsk tel 0 58 341 42 45 tel fax 0 58 341 39 85 OPERATION AND MAINTENANCE MANUAL Fire protection shut off valve mcr ZIPP Version 20 10 20 5 FIRE VENTILATION SYSTEMS DEPARTMENT ...

Page 2: ...EVICE INTENDED USE 3 4 DEVICE DESIGN AND PRINCIPLE OF OPERATION 4 5 DEVICE LABELLING 5 6 DEVICE INSTALLATION 6 6 1 INSPECTION BEFORE THE INSTALLATION 6 6 2 FIXING HOLE 7 6 3 EMBEDDING 7 6 4 ELECTRICAL CONNECTIONS 10 7 TRANSPORT AND STORAGE CONDITIONS 11 8 MAINTENANCE AND SERVICE 11 9 WARRANTY CONDITIONS 11 Labelling used in the operation and maintenance manual Option available Option unavailable ...

Page 3: ...nsfer valve installation without ventilation ducts The valve may not work in systems exposed to dust except for when they are included in a special individually developed programme of service and technical inspections Fire resistance ____________________________________________________________________ The mcr ZIPP type fire protection shut off valve has the following fire resistance EI120S for duc...

Page 4: ...of the thermal release The design of the drive system allows regulation of performance during the time of normal valve operation setting the gap between the mechanism body and the mushroom The regulation takes place by rotating the mushroom along the valve axis The flow is increased by rotating the mushroom in the counter clockwise direction and decreased by rotating it in the clockwise direction ...

Page 5: ...60 158 128 207 200 198 156 254 Main dimensions of the mcr ZIPP fire protection shut off valve 5 DEVICE LABELLING _______________________________________________ mcr ZIPP DIA mm RST A NOTE As a default the valve release temperature equals 72 C In case another temperature value it has to be specified in the order after prior confirmation of the temperature value with the Sales Department Additional ...

Page 6: ...f valve may also be installed in partitions with lower fire resistance class In case of such an installation valves have fire protection equal to the fire protection of the partition maintaining the smoke tightness criteria 6 1 INSPECTION BEFORE THE INSTALLATION ___________________________________ Each valve is inspected before packaging and transporting by the manufacturer After unpacking at the ...

Page 7: ...a the current impulse plug all electric wires into the terminal block in accordance with point 6 5 and without enabling the electromagnet power supply Connect the plate with the electromagnet rotate the valve so that the mushroom is on top simultaneously release the locking sheet and press the valve nozzle at its circumference fig 4a push the fuse element onto the catches fig 2 6 2 FIXING HOLE____...

Page 8: ...LL____________________________________ In the fixing hole place the connection stub pipe with bent expansion sheets so that the stub pipe axis is lined up with the hole axis The gap between the stub pipe and the wall should be tightly filled with mortar polyurethane foam EI 120 or gypsum fig 9a In case of installation through the wall to the duct concurrently set the connection stub pipe and the e...

Page 9: ...on stub pipe If it s possible to access the space between the nozzle and the stub pipe wall it should be packed with mineral wool fig 10 Figure 10 Sample installation of the mcr ZIPP valve in a plasterboard wall 1 Connection stub pipe 2 e g gypsum plaster or mortar 3 Plasterboard wall 4 Extension stub pipe 5 Mineral wool with density of at least 80 kg m3 6 Screw for fixing to plasterboard 7 constr...

Page 10: ...lation for the mcr ZIPP valve in the ceiling NOTE During the installation of a mcr ZIPP pay particular attention so that the thermal release fuse element do not get damaged do not expose it to high temperature fire welders soldering irons that cause its activation it is a single use element and is not subject to warranty replacement 1 Connection stub pipe 2 e g gypsum plaster or mortar 3 Concrete ...

Page 11: ...inal setting of the valve in the connection stub pipe connect the electrical lines for this system if there are any components that require such connection Below you can see a connection method and the main data of the electrical components RST EK 24V WK1 RST EK 230V WK1 Figure 11 Connection of electrical components in a fire protection shut off valve mcr ZIPP 8 Thermal release 16 Electromagnetic ...

Page 12: ...formed by a person with confirmed electrical qualifications in accordance with applicable regulations Any valve inspection work should be performed only after disconnecting the device from the power supply 7 TRANSPORT AND STORAGE CONDITIONS________________________ The valves are packed in cardboard boxes Valves collective packages are protected against damage with foil or other covering material T...

Page 13: ...________ 1 MERCOR SA grants 12 months of warranty for the equipment quality from the date of purchase unless the sales contract states otherwise 2 Submit each warranty claim to MERCOR SA in 7 days from the date of discovery of a warranty eligible defect 3 Submit warranty claims by calling at tel 48 58 341 42 45 by fax 48 58 341 39 85 by e mail reklamacje mercor com pl or by traditional mail MERCOR...

Page 14: ...of workmanship and or material Damage caused by improper transport handling unloading and or storage of the equipment Damage caused by installation of the equipment in violation of this Operating and Maintenance Manual and or good construction practice The equipment and or parts thereof with removed or damaged nameplate rating plate and or warranty seals 11 The buyer warranty rights holder is requ...

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