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BT-1 PARTS REPLACEMENT

INSTRUCTION

WARNING

DISCONNECT TOASTER FROM

POWER SOURCE

BEFORE ATTEMPTING ANY

SERVICE PROCEDURE.

General information

The information on the following pages will describe
how to replace the most common components of the
BT-1 Toaster.  Though the instructions are easy to
follow, the work should be done 

ONLY 

by a qualified

service technician.  All replacement procedures will
first require the removal of one or both toaster side
panels, and top or bottom covers.  

IMPORTANT:

When removing or replacing the bottom toaster
cover, it is extremely important that it be posi-
tioned correctly.  The open side air cooling vent
should be facing towards the front of the unit.
This will assure proper air circulation and toaster
perfornmance.

A  Panel Removal

1.  The right and left side panels are each secured to
      the toaster by one sheet metal screw located at
      the back of the unit.  Remove this screw and slide
      out the panel.

       When replacing either panel, be sure that the
       panel is properly positioned in the securing track.
2.    The top cover is also held in place with one sheet
       metal screw.  Remove this screw and slide the top
       cover towards the back of the toaster.  When
       replacing  the top cover, be sure that it is properly
       positioned in the securing tracks.
3.

The bottom cover is secured by two sheet metal
screws.  Remove these screws and pull towards
the front of the toaster.  

NOTE PROPER

ORIENTATION OF THE OPEN SIDE OF
THE AIR COOLING VENT.  

This opening

must always face towards the front of the unit to
assure proper toaster performance.

B  Main Power On/Off Switch

(Figure 1 & 2)

1.

Remove the bottom cover.

2.

Disconnect the 2 wires at the on/off switch
terminal ends.  Note the correct orientation of the
wires.

3.

Remove the rubber on/off switch boot (old style
units)  and the black plastic mounting bezel.

4.

The on/off switch can now be removed from the
back of the control panel.

5.

Reverse this procedure to install a new switch.
(Refer to wiring diagram)

2

Summary of Contents for BT-1

Page 1: ...ocedures should be carried out by a qualified Merco Savory Certified Service Repre sentative The savory BT 1 compact bagel toaster brings the advantages of conveyor style toasting to your lower volume needs The BT 1 is designed to toast the product on the top side only The heater control knob and the conveyor speed knob enable the operator to adjust to the desired toasting requirements The BT 1 ca...

Page 2: ...k of the unit Remove this screw and slide out the panel When replacing either panel be sure that the panel is properly positioned in the securing track 2 The top cover is also held in place with one sheet metal screw Remove this screw and slide the top cover towards the back of the toaster When replacing the top cover be sure that it is properly positioned in the securing tracks 3 The bottom cover...

Page 3: ...nal ends Refer to the wiring diagram E Fan Fan Housing Fan Motor Figure 2 1 Remove the bottom cover 2 Rotate Fan Blades which will expose 2 nuts securing the fan housing to the motor Remove these two nuts to remove the housing 3 To remove the fan motor but do NOT remove the 2 motor mounting bracket nuts slide the motor until clearance is achieved 4 Cut the wire harness ties to gain access to the w...

Page 4: ...on I Conveyor Shaft Sprocket Figure 3 5 6 1 Remove right side panel Section A 2 Remove drive chain Section H 3 Loosen set screw on hub of sprocket and slide sprocket off shaft 4 When installing new sprocket make sure set screw rests in hole of shaft 5 Replace drive chain Section H J Conveyor Belt Figure 3 4 7 1 Remove right and left side panels Section A 2 Loosen but do NOT remove the bearing reta...

Page 5: ... Element As sembly Figure 3 4 8 9 10 1 Remove right and left side panels Remove top cover and chimney Section A 2 Remove the 6 sheet metal screws 3 on each side securing the assembly to toaster sides 3 Disconnect the 2 wires at heating element terminal ends 4 Carefully lift out assembly 5 Reverse this procedure to install new assembly Refer to wiring diagram M Individual Heating Element Figure 3 4...

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Page 8: ...8 1111 N Hadley Rd Fort Wayne In 46804 Tel 800 701 2992 Fax 260 436 0735 www mercosavory com ...

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