Mendota FV34-ARCH-PF2 Installation Instructions Manual Download Page 68

85-03-00988 

68 | 

P a g e

 

 

 

TAB #2

USE LARGE PLIERS TO
BEND DOWN (4) TABS

AS SHOWN

GLASS

GASKET

GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT 

 

 

TO REPLACE DAMAGED GLASS 

1.  Bend Glass Retainer Tabs up 90 degrees. Four tabs hold down the glass and gasket assembly.   
2.  Remove the damaged glass and gasket material. Clean the inner surface of the glass frame. 
3.  Assemble new gasket on glass edge starting with the bottom left corner.  The adhesive on the gasket should 

make contact with the glass surface. Use tracer lines in gasket to determine where the glass should sit on the 
gasket surface.  

4.  Place glass and gasket assembly in glass frame and carefully bend down glass retainer tabs. Extra glass retainer 

tabs are provided should any originally used tabs break off.  
 

The glass frame assembly and its individual components are available through Johnson Gas Appliance Company. Con-
tact your dealer for more detailed ordering information. 
 

 

 

GLASS FRAME ASSEMBLY # HA-106-00001

 REPLACEMENT PARTS LIST 

ITEM PART 

NUMBER 

DESCRIPTION 

1 HA-106-00002 

FRAME, WELDMENT, GLASS, 
FV34 ARCH 

2 65-02-00103 

GASKET, TADPOLE, 
3/8”BULB, 3/4” TAIL 

3 65-06-01378 

GLASS, CERAMIC, FV34-
ARCH 

WARNING 

Do not operate this appliance 
with the glass removed, cracked 
or broken. Glass should be re-
place by a licensed or qualified 
person. 

WARNING

 

Use only authorized parts and 
materials obtained from Johnson 
Gas Appliance Company when 
replacing defective or damaged 
glass.  

DO NOT

 substitute other manufac-

turer's materials or components. 

DO NOT

 operate unit with cracked, 

broken or missing glass. 

DO NOT

 abuse the glass door by 

striking the glass, slamming the 
door shut, etc 

GLASS

TRACER LINES

IN GASKET

GLASS SHALL SIT BETWEEN 
TRACER LINES IN GASKET

ROTATE GASKET UP 

SO ADHESIVE MAKES 
CONTACT WITH GLASS 
SURFACE

ADHESIVE

GASKET

GASK

ET

 IN

FL

AT

 FORM

Summary of Contents for FV34-ARCH-PF2

Page 1: ...nt Installation and service must be performed by a qualified installer service agency or the gas suppli er WARNING Do NOT use this appliance if any part has been under water Immediately call a qualifi...

Page 2: ...yd based Paints PROPER SEALANTS TYPE APPROVED FOR USE Heat resistant polyurethane sealants which are not damaged by prolonged exposure to raised temperatures Many are flame resistant meaning that they...

Page 3: ...NG LABEL INFORMATION When contacting your dealer for any cleaning service or warranty service always provide the Model Number Serial Number and Manufactured Date This information will expedite the war...

Page 4: ...NISHING MATERIALS INSTALLATION 20 TILES AND FAUX ROCK 20 MARBLE AND GRANITE SLABS 20 HEARTH PROTECTION PAD REQUIREMENTS 21 GENERAL INFORMATION 22 GAS SUPPLY REQUIREMENTS 23 GAS SUPPLY LINE SIZING 23 G...

Page 5: ...TRUCTIONS 64 INITIALIZING THE REMOTE CONTROL SYSTEM 64 IPI STANDING PILOT SYSTEM INFORMATION 65 INTERMITTENT PILOT LIGHT AND STANDING PILOT LIGHT FEATURES 65 SETTING TO IPI VERSUS CPI MODE 65 REPLACEM...

Page 6: ...gases unless a certified kit is used Cet appareil peut tre install dans un maison pr fabriqu e mobile d j install e demeure si les r glements locaux le permettent Cet appareil doit tre utilis uniquem...

Page 7: ...regular basis to make sure that no debris is interfering with the airflow The flow of combustion and ventilation air not to be obstructed DO NOT abuse the glass door by striking the glass slamming th...

Page 8: ...State Building Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a min imum height of eight 8 feet above grade directly in line with the ex...

Page 9: ...e and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control...

Page 10: ...Motor Blower System 120VAC 2Amps Dedicated Hot Power only No switches Fan Speed Controls or Light Dimmers are allowed in same circuit ACCENT LIGHT SYSTEM Accent Light System Included and can be turne...

Page 11: ...LL 16in 40 5 cm UNIT TO ENCLOSURE SIDEWALL 1 2in 13mm VENT PIPE TOP TO COMBUSTIBLES 2in 51mm UNIT TO ENCLOSURE BACK WALL 1 2in 13mm VENT PIPE SIDES TO COMBUSTIBLES 1in 25mm UNIT TOP TO ENCLOSURE CEILI...

Page 12: ...TAIL A A HEAT TRANSFER DUCT KNOCKOUT 6 5 8 X 4 COAXIAL STARTER COLLAR 32 1 4 ELECTRICAL SUPPLY INLET 110 VAC HOT NO SWITCH DC BACKUP POWER CORD 11 3 16 6 5 8 4 15 16 6 5 8 32 5 8 FINISHING GUIDE WIDTH...

Page 13: ...HICKNESS 1 UNIT BASE TO ROOM CEILING MINIMUM DISTANCE 72 MINIMUM DISTANCE TO 8 MANTEL ABOVE UNIT BASE 48 5 8 14 5 8 ROUGH FRAMING DEPTH 40 5 8 ROUGH FRAMING WIDTH 16 MINIMUM TO SIDE WALL 135 ANY PROTR...

Page 14: ...appliance on hard metal or wood surfaces extending full width and depth of this fireplace An R 1 Rated Hearth Protection Pad 1 1 2 Thick Maximum is required unless this fireplace is elevated at least...

Page 15: ...al building codes MUST be adhered to Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building e...

Page 16: ...m Fireplace Face the combustible mantel may pro trude outward at a Distance up From Floor Level of this Fireplace If you prefer to take measurements from the Top of the Convection Air Opening note tha...

Page 17: ...atch the mounting height of this single gang box with the height of other AC outlets that are installed in the same room as this appliance WARNING DO NOT STAPLE the 6 DC Power Inlet Harness to the wal...

Page 18: ...For more infor mation on what finishing guides to use reference the instructions that come with the decorative front RECOMMENDED BACKING MATERIALS OVER NON COMBUSTIBLE ZONES See R Ratings tables provi...

Page 19: ...quality It is recommended that you use the highest R value rated material available and suitable for your particular type of Finishing Material and the attachment method you select to attach the Fini...

Page 20: ...lished Rough Framing should be created at 14 1 8 depth with the front surface of this fireplace protruding out from the framing surface Install 1 2 thick drywall on framing members so that its outer s...

Page 21: ...vated position by created an elevated deck and an appropriate framed enclosure NOTE This fireplace may be elevated but MUST allow a minimum of 72 distance between this fireplace s floor level and the...

Page 22: ...floor and must extend a minimum of 18 in front of the fireplace For every 1 inch the fireplace is raised off the floor the depth of the hearth protector may be reduced by 2 inches If fireplace is rais...

Page 23: ...er gas pipe diameters Strictly adhere to the correct pipe sizes PIPE LENGTH FEET SCHEDULE 40 PIPE INSIDE DIA TUBING TYPE L OUTSIDE DIA NAT L P NAT L P 0 10 1 2 1 3 cm 3 8 1 0 cm 1 2 1 3 cm 3 8 1 0 cm...

Page 24: ...s capacity is not sufficient to add the Gas Fireplace an additional inches to inches regulator must be installed for the Fireplace EXCEPTION Some codes allow 2 PSI 1 4KPA supplies to enter the reside...

Page 25: ...sure to also prepare opening to allow for co axial vent 2 Check to make certain all venting requirements and locations are being followed 3 This Fireplace is designed for installation into rough fram...

Page 26: ...85 03 00988 26 P a g e NOTES...

Page 27: ...ect Vent Fireplace it is critical that all brands of vent pipe sections are sealed tightly and leak proof This means that all pipe sections must be carefully rotated into the fully twist locked positi...

Page 28: ...arance to ventilated soffit located above the terminal from the center line of the ter minal 24 60 cm min K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum E Clearance to unventilated...

Page 29: ...rictions Flue Venting Components ITEM DESCRIPTION 1 6 or 7 PIPE DuraVent 6 Amerivent 7 9 12 2 12 VENT STACK 3 24 VENT STACK 4 36 VENT STACK 5 48 VENT STACK 6 90 GALVANIZED ELBOW 45 GALVANIZED ELBOW 7...

Page 30: ...Maximum Horizontal run allowed with the minimum 18 vertical run is 6 3 Maximum Vertical Run allowed is 40 feet 4 Maximum Vent System length allowed is 40 feet 5 25 feet maximum horizontal run allowed...

Page 31: ...gle 90 vertical to horizontal elbow is already calculated into the allowable maximum 25 horizontal run The Vent ing Requirements Chart assumes that for all horizontal runs calculated one 900 elbow is...

Page 32: ...BOWS VERTICAL TERMINATION VERTICAL RISE DUAL 90 ELBOWS HORIZONTAL TERMINATION VERTICAL RISE TRIPLE 90 ELBOWS HORIZONTAL TERMINATION VERTICAL RISE TRIPLE 90 ELBOWS VERTICAL TERMINATION THREE HORIZONTAL...

Page 33: ...or wall 3 Cut and frame a 9 wide x 10 high opening in the wall The hole must be positioned so the vent system will have a rise per foot of run AND be perpendicular to the wall The height of the open i...

Page 34: ...utside wall Since vent pipe sections overlap we suggest pre assembling and measuring the total vent pipe run so you can more accurately locate the point where the vent pipe will penetrate the outside...

Page 35: ...RISE DUAL 90 DEG ELBOWS HORIZONTAL TERMINATION V 2 MIN H1 H2 MAX 2 1 3 8 4 15 5 15 25 For V greater than 15 see Master Venting Chart VERTICAL RISE TRIPLE 90 DEG ELBOWS HORIZONTAL TERMINATION Use the...

Page 36: ...st lock position and that inner pipe joints DuraVent only are sealed and are leak proof Maintain 1 airspace clearances to combustibles 2 above horizontal runs Cut a 9 x 10 opening in the roof centered...

Page 37: ...85 03 00988 37 P a g e 40 FEET MAXIMUM STRAIGHT UP VERTICAL VENTING VERTICAL RISE DUAL 90 ELBOWS VERTICAL TERMINATION H V2 V1...

Page 38: ...The use of Four 900 elbows must meet some minimum prerequisites Prerequisite 1 The vent system must terminate vertically using a vertical vent cap Prerequisite 2 There must be a minimum 3 feet of vert...

Page 39: ...e and move away from unit 4 Door is now free from unit TO REPLACE DOOR 1 Line up the three bottom tabs in glass frame bottom with slots in glass clips on firebox bottom Insert tabs into slots and cent...

Page 40: ...wire A powerful single blower is provided as standard equipment with this FV34 ARCH fireplace The blower has an air out put rating of 105 CFM in free air This fireplace is designed to operate with the...

Page 41: ...Check for gas leaks and gas pressures prior to installing facing materials Install fresh batteries in remote transmitter Follow Initializing the System for the first time instructions to synchronize...

Page 42: ...ttom foam trays It is of the utmost importance that you treat every package and every twig piece and assembly like you would an egg Breakage is your responsibility and is not covered by a Warranty Pol...

Page 43: ...85 03 00988 43 P a g e PLACE LOG 1 REAR LOG ON REAR SHELF BEHIND REAR BURNER CENTER LOG ON THE AIRBOX PUSH LOG BACK SO IT TOUCHES REAR BRICK PANEL LOG 1...

Page 44: ...S IF LOG 2 DOES NOT SIT BETWEEN REAR AND FRONT BURNER PLACE LOG 2 BETWEEN THE TWO BURNERS AND SLIDE TO THE RIGHT UNTIL THE CURVATURE IN THE FRONT BURNER CONTACTS THE CURVATURE ON THE RIGHT FRONT TIP O...

Page 45: ...A NOTCH THAT MATES WITH THE LEFT MOST GRATE BAR SET LOG 3 ON THE GRATE BAR AND THE RECTANGLE SHAPED AIR SHUTTER BOX TOP SURFACE LOG 3 MUST LEAVE CLEARANCE FOR THE REAR BURNER PORTS SOME ROTATIONAL FLE...

Page 46: ...OF LOG 4 ON TOP OF THE FIRST GRATE BAR ON THE FAR RIGHT SIDE SOME ROTATIONAL FLEXIBILITY IS ALLOWED TO LOG 4 AROUND THE PIN AND HOLE HOWEVER DO NOT ROTATE REAR END OF LOG OUTWARD ROTATE INWARD ONLY IF...

Page 47: ...5 HAS A HOLE THAT ALIGNS WITH THE LEFT SIDE PIN ON LOG 1 THE V NOTCH BETWEEN THE TWO BRANCHES MUST SIT DIRECTLY ON TOP OF THE REAR BURNER S LEFT SIDE PORTS AND MUST ALLOW THE FLAMES TO RISE INTO THE V...

Page 48: ...GHT SIDE OF LOG 1 LOG 6 HAS A HOLE IN ITS BACK SIDE TO MATE WITH THIS PIN PLACE LOG 6 ON TOP OF LOG 1 S PIN THE OTHER END OF LOG 6 SITS ON TOP OF LOG 2 AS SHOWN BELOW SOME ROTATIONAL FLEXIBILITY IS AL...

Page 49: ...RESTS ON TOP OF THE FRONT BURNER S REAR VISIBLE EDGE AND ON TOP OF LOG 4 THIS LOG IS DESIGNED TO HIDE THE PILOT LIGHT PLACE THIS LOG SO IT PROVIDES CLEARANCE TO ALL BURNER FLAMES AND PILOT FLAMES YET...

Page 50: ...THE BEST GLOW EFFECT AND REALISTIC LOOK DO NOT PINCH FRONT BURNER PORTS WITH LOG 8 LOG 9 RIGHT FRONT CHUNK IS TO BE PLACED AT A SEVERE ANGLE AGAINST THE HORIZONTAL GRATE BAR AND FLOATING OVER THE FRON...

Page 51: ...85 03 00988 51 P a g e PLACE LOG 10 FAR RIGHT LOG ON THE FIREBOX FLOOR NEXT TO LOG 4 GRATE LOG 10 FIREBOX FLOOR GRATE LOG 10 FIREBOX FLOOR...

Page 52: ...ND THE FRONT BURNER A FEW COALS MAY SIT ON TOP OF THE FRONT BURNER TUBE BUT AVOID PLACING TOO MANY COALS ON TOP OF THE FRONT BURNER PORTS USING A TOOTH BRUSH BRUSH INSWOOL GLOWING EMBERS RANDOMLY OVER...

Page 53: ...gap on the right side of the Glass Door Frame Locate the Ring Terminal on the right side towards the bottom edge of the Glass Frame Insert Glass latch tool tip in the Ring Terminal s ring hole Slide...

Page 54: ...shut off prior to disconnecting the electrical power ORIFICE SIZES REQUIREMENT A Natural Gas to LPG conversion kit HA 106 00023 must be ordered and installed in this fireplace insert to burn LPG LP Co...

Page 55: ...box While holding the pilot base body with large vice grips tightly loosen Pilot Light s hex shape base using a open end wrench Ro tate counter clock wise turn to loosen 9 Pilot arrives from the facto...

Page 56: ...er is running parallel to front face of unit positioned properly so that the pilot light hood pointing to the left is pointed properly towards the burner s flame propagation ports 14 Make certain Rear...

Page 57: ...on the left side 17 Using a Torx T20 supplied or a slotted screwdriver remove 2 screws that secure the NG Pressure Regulator to the gas valve body and remove NG Pressure Regulator see following page...

Page 58: ...URE REGULATOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in prop...

Page 59: ...completing the conversion process check for gas leaks with soap and water solution at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints...

Page 60: ...G and all the above steps have been completed light the main burners Use Remote Transmitter to turn on Pilot Light and burners Main burner should now light IMMEDIATELY and flame should not lift off bu...

Page 61: ...ture Press the UP button until the desired temperature is displayed in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after th...

Page 62: ...lso extinguish If in Standing Pilot Mode the pilot light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates...

Page 63: ...eries used the number of ignitions of the appliance the number of changes to the room thermostat set point etc When the Transmitter bat teries are low a Battery Icon will appear on the LCD display of...

Page 64: ...ts and the pilot is burn ing steadily 7 Once the pilot flame is lit and well established close glass door WARNING NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN Doing so will lead to damage...

Page 65: ...in the CPI Standing Pilot mode to allow the pilot light to remain on indef initely by setting the Remote Transmitter to CPI mode If the remote transmitter is set to the IPI Intermittent Pilot mode the...

Page 66: ...3 8 TBE X 3 8MPT COMP ELBW 7 1 HA 81 00419 SHUTTER BOX SLIDER FV33i 8 2 65 06 00577 CABLE NUT ASSY 9 1 65 07 00010 BCF 3 8 TBE X 1 8MPT COMP ELBW AF 10 1 HA 81 00408 VALVE BRACKET FV33I 11 1 60 01 002...

Page 67: ...1 Canadian Electrical Code Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and danger ous operation and Verify proper operation after servicing...

Page 68: ...l components are available through Johnson Gas Appliance Company Con tact your dealer for more detailed ordering information GLASS FRAME ASSEMBLY HA 106 00001 REPLACEMENT PARTS LIST ITEM PART NUMBER D...

Page 69: ...r tug on this harness which may result in breakage of connection terminals on either ends Convection Blower The convection blower is mounted on the firebox right wall Access to the convection blower i...

Page 70: ...ology If the pilot flame is turned down too low the flame sensor may not de tect the pilot flame and the pilot light may not stay lit Do not turn down the pilot light flame The flame sensor rod may be...

Page 71: ...ulb along top edge or sides are discolored to a white color appearance through the whole thickness of the gasket bulb then replace the gasket White colored gasket bulb indicates exhaust leak through t...

Page 72: ...85 03 00988 72 P a g e NOTES...

Page 73: ...used on inner joints at adjustable pipe sections CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES VENT LOCATIONS Per Manual INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GA...

Page 74: ...85 03 00988 74 P a g e TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Page 75: ...erial purchases that have not received prior written approval from Mendota NOTE Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty Major warping of...

Page 76: ...85 03 00988 76 P a g e Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Mendota Hearth Division WEBPAGE www johnsongas com or www mendotahearth com...

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