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 11 

GAS SUPPLY REQUIREMENTS 

Correct gas pressure and proper gas supply line sizing is imperative to the successful performance of your Mendota gas 

fireplace.  Be sure the gas supplier or plumber carefully checks for correct gas pressure and gas line sizing when installing 

the fireplace. 
It is critical to carefully check for gas leaks when hooking up the fireplace -- check with soap & water solution. 
Be sure to install "approved" flex gas line with brass-to-brass fittings to prevent gas leaks at connections. 
Gas supply piping must include a drip leg to eliminate the possibility of contaminants entering the gas train.   

Adhere strictly to local and national codes for entire installation.

 

GAS SUPPLY LINE SIZING 

The Mendota Gas Fireplace comes equipped with a 12” flexible connector kit including a manual shutoff ball valve.  Gas 

supply piping must enter the Fireplace cabinet from the right side. 
The included manual shut-off valve meets Federal Codes.  I required by local codes, install an additional manual shutoff 

valve upstream of the fireplace’s manual shutoff valve.  The appliance and its individual shut-off valve must be discon-

nected from the gas supply piping system during any pressure testing of that system at test pressures in excess

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during 

any pressure testing of the gas supply piping system at test pressures 

 of ½ PSIG 

(3.5 kPa). 

equal to or less than

A proper gas line diameter must be selected to run from the supply regulator to the Fireplace.  Refer to the following table 

for proper gas pipe diameters.  Strictly adhere to the correct pipe sizes. If in doubt, use the next larger size. 

 1/2 PSIG (3.5 kPa). 

 

PIPE LENGTH 

(FEET) 

SCHEDULE 40 PIPE 

INSIDE DIA. 

TUBING, TYPE L 

OUTSIDE DIA. 

 

NAT. 

L.P. 

NAT. 

L.P. 

0-10 

1/2"   (1.3 cm) 

3/8"   (1.0 cm) 

1/2"   (1.3 cm) 

3/8"   (1.0 cm) 

10-40 

1/2"   (1.3 cm) 

1/2"   (1.3 cm) 

5/8"   (1.6 cm) 

1/2"   (1.3 cm) 

40-100 

1/2"   (1.3 cm) 

1/2"   (1.3 cm) 

3/4"   (2.0 cm) 

1/2"   (1.3 cm) 

100-150 

3/4"   (2.0 cm) 

1/2"   (1.3 cm) 

7/8"   (2.3 cm) 

5/8"   (1.6 cm) 

150-200 

3/4"   (2.0 cm) 

1/2"   (1.3 cm) 

7/8"   (2.3 cm) 

3/4"   (2.0 cm) 

NOTE:

  

Some areas allow copper tubing or galvanized pipe - check with local approval agencies and codes.   NEVER

 

 use plastic 

pipe.

 

GAS PRESSURE CHECKING REQUIREMENTS 

Inlet and manifold gas pressure checking taps are located on gas valve (see Figure 1 on Page 10).  A qualified installer 

should use these fittings for setting the correct gas pressure during initial installation. 

 

NOTE

:  DO NOT DAMAGE OR KINK THE FLEX CONNECTOR.  CHECK FOR GAS LEAKS WITH SOAP AND WATER 

SOLUTION. 

NOTE

:  3/8" FLEX OR RIGID PIPING MAY BE USED TO CONNECT GAS SUPPLY TO UNIT DEPENDING ON STATE 

AND LOCAL CODES. 

NOTE

:  BE SURE TO INSTALL FLEX GAS HOSE WITH BRASS-TO-BRASS FITTINGS TO PREVENT LEAKS AT 

CONNECTION. 

NOTE

:  THE HARD PLUMBING FITTING PROVIDED IS TO BE USED WITH INSTALLATIONS REQUIRING HARD 

PLUMBING.  IT MAY BE REMOVED IF THE FIREPLACE IS BEING INSTALLED WITH A FLEXIBLE 

CONNECTOR. 

Summary of Contents for DXV-35 DT3 - LX

Page 1: ...essures ou la mort ATTENTION Garder l essence ou autres liquides produi sant des vapeurs inflammables loin del appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d appareil Ne...

Page 2: ...est fournie WARNING Do not operate this appliance with the glass removed cracked or broken A licensed or qualified person should do replacement of glass This appliance must be installed in accordance...

Page 3: ...IR SHUTTER SYSTEMS Externally controllable Rear Burner air shutter and Internal rotary Front Burner air shutter LOG SET 9 piece Premium Definition Log Set with Extreme glow and realism ember bed REFRA...

Page 4: ...OMPONENTS TWIST LOCK CONNECTION PROCEDURE 14 GENERAL INSTALLATION INSTRUCTIONS 15 SPECIFICATIONS CLEARANCES 16 TOP FLUE VENTING COMPONENTS 17 FLUE VENTING ALLOWANCE CHART 18 L P GAS MINIMUM HEIGHT HOR...

Page 5: ...OCEDURE TO CONVERT THIS FIREPLACE TO BURN LPG 49 INSTALLING THE LP PRESSURE REGULATOR 52 LP GAS PRESSURE REQUIREMENTS 53 LPG PROPER INPUT RATES 53 LEAK TESTING REQUIREMENTS 53 PILOT FLAME AND MAIN BUR...

Page 6: ...tified by a nationally recognized testing and certification agency to American National Standards Institute ANSI Gas Appliance Safety Standards The Mendota Gas DXV Fireplace has been tested and certif...

Page 7: ...ilding Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a min imum height of eight 8 feet above grade directly in line with the exhaust ve...

Page 8: ...ds of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST u...

Page 9: ...y by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control compart ments burners...

Page 10: ...ower grills Always use Mendota grills and Mendota approved vent systems and vent caps A non combustible hearth protector is required and must extend a minimum of 12 in front of the fireplace If fire p...

Page 11: ...oaxial Vent Pipes AMERIVENT DURAVENT SELKIRK METALBESTOS SECURITY CHIMNEY and ICC brand pipes and venting compo nents may be used when venting off the top TOP VENTING Venting off the top on the DXV 35...

Page 12: ...ring any pressure testing of the gas supply piping system at test pressures of PSIG 3 5 kPa equal to or less than A proper gas line diameter must be selected to run from the supply regulator to the Fi...

Page 13: ...enter the residence in which case pounds to inches regulators are used The most important item to check during the installa tion and the first thing to check when problems occur is gas pressure The f...

Page 14: ...ve the terminal from the center line of the ter minal 12 inches 30 cm minimum Vinyl surfaces require 24 min K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum E Clearance to unventilate...

Page 15: ...nother solid fuel or gas burning appliance Each direct vent gas appliance must have its own separate vent sys tem Common vent systems are prohibited To assure proper venting performance of the high pe...

Page 16: ...WELLINGTON TRIMS may not 5 Level the Fireplace and secure into opening by nailing through the nailing flanges on cabinet side panels Holes are provided in fireplace floor behind grill to secure firepl...

Page 17: ...NTEL DEPTH INCREASE TRIANGULAR AREA FOR COMBUSTIBLE MANTEL 12 FOR EVERY 1 THE FIREPLACE IS RAISED OFF THE FLOOR HEARTH PROTECTOR MAY BE REDUCED BY 2 IF FIREPLACE IS RAISED 6 OR MORE NO HEARTH PROTECTI...

Page 18: ...7 PIPE 9 ATTIC INSULATION SHIELD 12 10 ROOF FLASHING 0 12 TO 6 12 10 ROOF FLASHING 7 12 TO 12 12 11 STORM COLLAR 12 VERTICAL VENT CAP 13 SUPPORT BAND 14 HORIZONTAL VENT CAP 15 FIRESTOP SPACER Figure 5...

Page 19: ...NOTE FOR LPG AND HIGH ALTITUDE APPLICATIONS SEE PAGE 19 NOTE Figure 6 DXV35 Vertical Horizontal Vent Requirements 12 MINIMUM VERTICAL PIPE CAN BE USED IF NO HORIZONTAL VENT SECTIONS GREATER THAN 6 or...

Page 20: ...equires 22 minimum height to center of vent cap CAUTION If 90 elbows must be used a 24 inch vertical starter section must be used off the top of the fireplace L P GAS OR HIGH ALTITUDE ABOVE 4 000 FT B...

Page 21: ...ngle opening in the wall The hole must be positioned so the vent system will run level or have a rise AND be perpendicular to the wall The height of the opening must be located to meet all lo cal and...

Page 22: ...RT PLATE 45 01 00201 FLASHING 0 12 6 12 PITCH 45 01 00202 FLASHING 6 12 12 12 PITCH 45 01 00203 STORM COLLAR 45 01 00204 ATTIC INSULATION SHIELD 45 01 00206 CO LINEAR APPLIANCE ADAPTOR 45 01 00207 CO...

Page 23: ...suring the total vent pipe run so you can more accu rately locate the point where the vent pipe will penetrate the outside wall See Figure 2 Exterior Vent Locations PG 13 Be sure all vent components a...

Page 24: ...pening should be a sufficient size to meet all clearance requirements Continue to assemble lengths of pipe and elbows necessary to reach up through the roofline Galvanized pipe and elbows may be utili...

Page 25: ...frame 2 Pull Glass Latch Tool outward about 3 8 3 Rotate Glass Latch Tool 90 degrees 4 Slowly Release Glass Latch Tool 5 Remove Glass Latch Tool To Latch Glass Frame Latches reverse steps 5 to 1 abov...

Page 26: ...s Appliance Company Contact your dealer for more detailed ordering information GLASS FRAME ASSEMBLY REPLACEMENT PARTS LIST ITEM PART NUMBER DESCRIPTION 1 HA 30 00411 FRAME WELDMENT GLASS DXV35 DT 3 2...

Page 27: ...logs Coals must not block pilot or burner flames Heat can be reduced by lowering flame height by turning the HI LO knob Blowers can also be turned down to reduce heat output Placement of coals has a b...

Page 28: ...PLACE LOG 1 REAR LOG ON REAR SHELF BEHIND REAR BURNER PUSH LOG INTO RECESS IN BACK BRICK PANEL LOG 1 RECESS IN BACK BRICK PANEL THE RECESS SHAPE MATCHES THE LOG SHAPE LOG 1 27...

Page 29: ...N REAR AND FRONT BURNER PLACE LOG 2 BETWEEN THE TWO BURNERS AND SLIDE TO THE RIGHT UNTIL THE CURVATURE IN LOG 2 THE FRONT BURNER CONTACTS THE CURVATURE ON THE RIGHT FRONT TIP OF LOG 2 PUSH LOG 2 DOWN...

Page 30: ...E BOX ALSO THERE IS A NOTCH THAT MATES WITH THE LEFT MOST GRATE BAR SET LOG 3 ON THE GRATE BAR AND THE RECTANGLE SHAPED AIR SHUTTER BOX TOP SURFACE LOG 3 MUST LEAVE CLEARANCE FOR THE REAR BURNER PORTS...

Page 31: ...Y IS ALLOWED TO LOG 4 AROUND THE PIN AND HOLE HOWEVER DO NOT ROTATE REAR END OF LOG OUTWARD ROTATE INWARD ONLY IF DESIRED ROTATING OUTWARD MAY PLACE LOG 4 ON TOP OF ROTATING OUTWARD MAY PLACE LOG 4 ON...

Page 32: ...WITH THE LEFT SIDE PIN ON LOG 1 THE V NOTCH BETWEEN THE TWO BRANCHES MUST SIT DIRECTLY ON TOP OF PIN FOR LOG 5 THE REAR BURNER S LEFT SIDE PORTS AND MUST ALLOW THE FLAMES TO RISE INTO THE V NOTCH IN T...

Page 33: ...TO MATE WITH THIS PIN LOG 1 PLACE LOG 6 ON TOP OF LOG 1 S PIN THE OTHER END OF LOG 6 SITS ON TOP OF LOG 2 AS SHOWN BELOW SOME ROTATIONAL FLEXIBILITY IS ALLOWED FOR LOG 6 THE POSITION OF LOG 4 WILL LIM...

Page 34: ...BURNER S REAR VISIBLE EDGE AND ON TOP OF LOG 4 THIS LOG IS DESIGNED TO HIDE THE PILOT LIGHT PLACE THIS LOG SO IT PROVIDES CLEARANCE TO ALL BURNER FLAMES AND PILOT FLAMES YET POSITIONED TO HIDE THE PIL...

Page 35: ...HERE LOG 8 SITS ON TOP OF LOG 2 AND RESTS AGAINST THE GRATE BAR 2 ND FROM LEFT LOG 8 ATTEMPT TO POSITION LOG 8 AS SHOWN HERE FOR THE BEST GLOW EFFECT AND REALISTIC LOOK DO NOT PINCH FRONT BURNER PORT...

Page 36: ...TS AND NOT PLACE THIS LOG DIRECTLY ON TOP OF THE FRONT BURNER PORTS AND DO NOT PLACE THIS LOG ON TOP OF LOG 2 SCATTER SMALL COALS ON THE FLOOR AND BETWEEN THE LOG GRATE S HORIZONTAL BAR AND THE FRONT...

Page 37: ...COMPLETED LOG SET ASSEMBLY 36...

Page 38: ...vice and gas supply must be installed in accordance with instructions and local and national codes LIGHTING CHECK OFF LIST All items on Installation Check Off List see above must be completed Connect...

Page 39: ...ition NOTE Mendota Fireplaces recommends that the Standing Pilot Mode be used during the winter months when external temperatures fall below 50 o F This will keep the fireplace chimney heated for prop...

Page 40: ...P button until the desired temperature is displayed in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after the flames turn of...

Page 41: ...f in Standing Pilot Mode the pilot light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates automatically F...

Page 42: ...eries depends on various factors quality of the batteries used the number of ignitions of the appliance the number of changes to the room thermostat set point etc When the Transmitter bat teries are l...

Page 43: ...Lock out mode slide Receiver Switch to OFF and toggle Standing Pilot ON OFF Switch to OFF wait 30 seconds and slide back to Remote Repeat this sequence until the pilot flame lights and the pilot is b...

Page 44: ...eeded OPERATING DURING POWER OUTAGES This electronic ignition system utilizes the supplied 110VAC power when it is available for all functions of this system If the AC power is interrupted during a po...

Page 45: ...inated Please allow adequate operational time a minimum of 2 weeks for the blowers to break in before you contact your dealer for service WARNING Label all wires prior to disconnection when servicing...

Page 46: ...ner and logs are properly installed After logs have been properly installed and operated for one to one and a half hours small additional adjustments to the air shutter may be necessary for final flam...

Page 47: ...Interior glass surface should be cleaned using only soap and water or KEL KEM Polish Plus or comparable product CAUTION Do not use oven cleaner to clean glass Never touch glass or attempt to clean wh...

Page 48: ...ota service person contacted Be sure logs are re installed per instructions D Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary E Periodically check to ve...

Page 49: ...SCHEMATICS Note The DXV35 DT3 LX ignition system utilizes Transformed DC power for normal ignition functions In the event of a power outage the Battery Pack power is utilized IGNITION SYSTEM WIRING S...

Page 50: ...onal and must be purchased separately LP Conversion Kit HA 30 00507 contains the fol lowing parts One Motorized LP Pressure Regulator 907 012 One LP Pilot Orifice Thimble 977 168 and two Cap Ori fices...

Page 51: ...ifice thimble 977 168 see Figure below for location To remove Pilot Hood use a screw driver to pry open the Wire Clip that is located at the base of the Pilot Hood Pull Upward and remove pilot hood Us...

Page 52: ...burner is run ning parallel to front face of unit positioned properly so that the pilot light hood pointing to the left is pointed properly towards the burner s flame propagation ports 13 Make certain...

Page 53: ...TRUCTIONS WILL RESULT IN A LEAK OR OVERFIRING OF THE APPLIANCE AND CAN LEAD TO AN EXPLOSION OR A FIRE HAZARD 1 Remove the Courtesy Access Panel mounted behind the lower grill and lay down gently witho...

Page 54: ...olution at all plumbing joints prior to placing this appliance into operation It is recommended that all gas plumbing joints factory installed and field installed are checked for leaks PILOT FLAME AND...

Page 55: ...it to adjust for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compries...

Page 56: ...NT BURNER TUBE WELDMENT 15 02 00065 L H BLOWER WITH MOTOR HA 30 00510 VALVE ASEMBLY DXV35 DT3 05 01 00157 SNAP DISC FAN TEMP SENSOR 10 03 00068 REAR FLAME WIRING W SWITCH 10 01 00003 RHEOSTAT BLOWER S...

Page 57: ...in the diagram below Any material that protrudes into this area on the sides top or bottom edges can only be flush with the front surface of the fireplace faceplate If planning to install either the...

Page 58: ...The top and sides of these trim kits fit within the inner perimeter of the Fireplace s Facep late The bottom member of this trim however over laps the bottom 2 black boarder of the fireplace front fac...

Page 59: ...58 RATING LABEL REPRESENTATION DXV35 DT3...

Page 60: ...59 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 61: ...aximum vertical horizontal and vent runs CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES VENT LOCATIONS Per Manual INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS PRESSU...

Page 62: ...61 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Page 63: ...formance of any part of this limited warranty Mendota has the right to investigate and inspect the exact original Fireplace and entire installation without any alterations or tampering in the event a...

Page 64: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Mendota Hearth Division WEBPAGE www johnsongas com or www mendotahearth com Document 85 03 00844...

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