11
Cart Assembly Instructions
Remove all cart parts, hardware, and Grill Head from
shipping boxes. Raise the Grill Lid and remove all
packed components. Use the parts list to check that
all necessary parts have been included.
Assemble the gas grill on a protective work surface
to avoid scratching grill surfaces. Inspect your grill for
damage as you proceed. Do not assemble or operate
your grill if it appears damaged. If there are damaged
or missing parts when you unpack the shipping boxes,
or you have questions during the assembly process,
call our Grill Information Center 8am - 4:30pm CST,
Monday through Friday at: 1-800-770-9769.
When assembling this grill, we recommend asking for
the assistance of another person when maneuvering
some of the larger, heavier pieces. You will need both
an
Adjustable Wrench
and
Phillips Screw Driver
(not provided) for securing the nuts and screws.
1. Remove cart assembly from shipping box and place
on a flat and level surface such as a garage floor.
Peel back approximately two inches of the protective
PVC film from the front, back and both ends of the
Bottom Shelf. Unfold both pre-assembled Cart Legs
to an upright position. See
Figure 1
. Push down
Cart Legs until Locking Screws snap into the notched
holes of the Cart Leg Brackets.
Make sure that the Cart Side Panels are flush with
the Bottom Shelf. Use a #2 Phillips Head screw driver
to tighten both Locking and Pivot Screws for each Cart
Leg.
Install the 4 Casters to the bottom of the Cart Legs
by turning the threaded Caster Stem clockwise until
it stops. Tighten securely using the Caster Wrench
(included in Hardware Pack). See
Figure 2.
2.
3.
Assembling The Cart
Figure 1
PIVOT
SCREW
THREADED HOLE FOR
DOOR BRACKET
CART LEG BRACKET
LOCKING SCREW
NOTCHED HOLE
4. Attach the Rear Panel to the Cart Legs as shown
in
Figure 3
. Align the holes on panel with the
holes on Cart Legs. Secure loosely using 4 of the
"K" 3/16" x 1/2" Phillips Head Screws provided.
Secure the Manual Lighting Stick to the top of the
right Side Panel. Fix firmly by using the "U"
M4 x 10 Self-Tapping Screw packed with the Manual
Lighting Stick.
5.
U. M4 x 10 Self-Tapping Screw x 1
K. 3/16" x 1/2" Phillips Head Screw x 4
Figure 3
MANUAL
LIGHTING
STICK
REAR PANEL
Figure 2
CASTER