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Melec GD-5610, Instruction Manual

The Melec GD-5610 Instruction Manual is a comprehensive guide for users of this remarkable product. Available for free download at manualshive.com, this manual offers detailed instructions and diagrams to assist users in understanding and maximizing the features of their Melec GD-5610. Explore the limitless possibilities with this user-friendly manual.

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GD-5610

Instructions Manual

８．Maintenance and Check-up

８－１．Maintenance and Check-up

Only qualified personnel are allowed to
perform maintenance and checking.
Failure to do so may cause electric shock.

Do not contact with a wet hand.
Doing so may cause electric shock.

indicate terminals on which power voltage
is applied.
Do not touch such terminals while
inputting power and while POWER LED is on.
Doing so may cause electric shock.

Do not replace fuse.
Do not disassemble, repair or modify.
Doing so may cause electric shock, injury
or fire.

(1) As for a maintenance inspection the engineer of the specialty shall do it.  

(2) We recommend that the following check-ups should be performed periodically:

● Checking for any loosened screws on the terminal block and 

contacts on the connectors.

● Checking for any flaw and crack on the cabling.

(3) In case of failure, return the driver to us and have it repaired.

 WARNING 

 WARNING 

 WARNING 

 WARNING 

-28-

Summary of Contents for GD-5610

Page 1: ...GD 5610 Instructions Manual For designers use MN0325 1 Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference ...

Page 2: ...otor Driver GD 5610 with emphasis on the specifications assuming that our readers are engaged in designing of control devices incorporating stepping motors Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference 2 ...

Page 3: ...nces in advance Consequently this instructions manual describes all the hazardous and dangerous circumstances and situations which can be foreseen and anticipated as well as necessary precautions All the above descriptions are being titled by the following symbol marks and signal words namely Represents warnings ignorance of which can cause accidents involving fatal or serious physical injuries or...

Page 4: ...etting 4 1 Setting STEP ANGLE SELECT switch 15 4 2 Setting HOLD CURRENT SELECT switch 16 4 3 Setting DRIVE CURRENT SELECT switch 17 4 4 Setting HOLD SWITCHING TIME SELECT switch 18 4 5 Setting ROTATE CHARACTERISTIC SELECT switch 18 4 6 Setting MOTOR SELECT switch 18 4 7 Setting PULSE INPUT TYPE SELECT switch 19 ５ Installation 5 1 Conditions for Installation 20 5 2 Mounting Method 21 ６ Connection 6...

Page 5: ... 10 2 Conforming to Europe standards and UL standards 32 10 3 I O Signal 1 Example Circuit Connection 33 2 Drive pulse input CW CCW 34 3 Motor excitation stop input M F 35 4 Phase signal output P O 36 5 Overheat alarm signal output and overheat alarm LED O H A 37 6 Step angle switch input C S 38 10 4 Dimensions 39 10 5 Applicable Motors 40 10 6 Torque Characteristics 41 The main parts which revise...

Page 6: ...orm connections or inspections when the power is on Doing so may cause electric shock injury or fire 5 Only qualified personnel are allowed to transport move install the product perform connections or inspections Failure to do so may cause electric shock injury or fire 6 Do not touch the driver during operation or immediately after stopping Doing so may cause burn on the skin due to overheating of...

Page 7: ...l switches Failure to do so may cause electric shock Do not touch the driver during operation or immediately after stopping Doing so may cause burn on the skin due to overheating of the driver When connecting the AC Input Motor Output Terminal Block J2 J3 Turn the main power OFF Failure to do so may cause electric shock Securely ground the protective earth Failure to do so may cause electric shock...

Page 8: ...ted rotation of the motor Ensure correct setting When setting up the HOLD CURRENT SELECT switch A high setting value may cause burn on the skin due to overheating of the motor Do not select a high value beyond the required When setting up the DRIVE CURRENT SELECT switch Erroneous setting may cause burn on the skin due to overheating of the motor Ensure correct setting When setting up the PULSE INP...

Page 9: ...Do not contact with a wet hand Doing so may cause electric shock indicate terminals on which power voltage is applied Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Unexpected behavior of the motor may cause breakage of the machine or injury Maintain the state where emergency stop is enabled at any time When the overheat alarm O H A si...

Page 10: ...nce and checking Failure to do so may cause electric shock Do not contact with a wet hand Doing so may cause electric shock indicate terminals on which power voltage is applied Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Do not replace fuse Do not disassemble repair or modify Doing so may cause electric shock injury or fire WARNING ...

Page 11: ...erminal block covers Housing for J1 51103 1200 Molex One unit accessory Contact for J1 50351 8100 Molex 14 contacts accessories 2 for spares ２ ３ Appearance ０ F E D C B A 9 8 7 6 543 2 1 MOTOR GD 5610 J1 1 12 POWER OHA OP2 ON OP4 OP5 OP3 OP1 SPI DRIVE HOLD STEP J3 J2 3 4 5 2 1 1 2 3 L N 115V 100V DHT RC ０ F E D C B A 9 8 7 6 543 2 1 ０ F E D C B A 9 8 7 6 543 2 1 Model Name Mounting Section Model Na...

Page 12: ...r more 1 Motor excitation stop signal input terminal Step angle switch signal input terminal Phase signal output terminal Overheat alarm signal output terminal CW drive pulse signal input terminal Switches the step angle by 1 20 division Outputs the signal when the motor excitation state is the excitation home position CW CCW CCW M F M F C S C S 2 3 4 5 6 7 8 9 10 11 12 P O O H A CCW drive pulse s...

Page 13: ... LED RED comes on when internal temperature of the driver has reached approx 65 or more Motor output terminal J2 4 J3 3 2 1 5 GRN BRN WHT ORN BLK YLW RED GRY VIO BLU 3 2 1 100 115V Outputs current to drive the motor AC input terminal Power input terminal The power supply is connected Protective earth terminal Protects against electric shock as connected to the protective earth terminal of the equi...

Page 14: ...CELECT switch Selects a pulse input type OFF OP4 OP5 Name of Operation Section Function OFF OFF OFF MOTOR SELECT switch Extend functions switch Please use it with OFF Selects the applicable motor OP1 OP2 OP3 DRIVE CURRENT SELECT switch DRIVE I SEL DRIVE 4 3 2 1 0 F E D C B A 9 8 7 6 5 HOLD STEP HOLD CURRENT SELECT switch HOLD I SEL STEP ANGLE SELECT switch STEP SEL POWER OHA POWER LED GREEN OHA LE...

Page 15: ...witch No to the step angle required Relationship between the STEP SEL switch No and the step angle Factory Setting Driving with two types of step angles are provided by combining the STEP SEL switch setting and the C S signal 0 0018 0 0009 0 036 0 018 0 0072 0 0036 6 7 Switch No 1 2 3 4 0 8 9 1 Divisions 1 1 1 2 1 4 1 10 1 20 1 40 5 1 800 Step angle 0 72 motor 0 72 0 36 1 100 1 200 1 400 0 18 0 07...

Page 16: ...the ratio of HOLD CURRENT to DRIVE CURRENT required Ratio of HOLD CURRENT HOLD CURRENT DRIVE CURRENT Factory Setting HOLD CURRENT changes relative to DRIVE CURRENT setting The ratio of HOLD CURRENT set the switch No to No F 100 represents the same as the setting for DRIVE CURRENT The greater the ratio of HOLD CURRENT grows the more heat the motor generates when is on holding state 9 50 55 30 35 40...

Page 17: ...ct setting DRIVE CURRENT is set up with the DRIVE I SEL switch 1 Set the DRIVE I SEL switch No to the setting specified in the table 10 5 Applicable Motors Relationship between the DRIVE I SEL switch and DRIVE CURRENT Factory Setting Switch No F 2 0 1 8 1 7 1 6 2 1 3 0 1 5 1 4 2 9 2 3 2 4 2 5 2 6 A phase 2 2 2 7 2 8 4 5 6 7 0 1 2 3 C D E 8 9 A B CAUTION 17 ...

Page 18: ...he RC SEL switch 1 Set the RC SEL switch to the specified in the talbe 10 5 Applicable Motors ４ ６ Setting MOTOR SELECT switch Erroneous setting may cause burn on the skin due to overheating of the motor Ensure correct setting The OP1 and OP2 switches is turned to the setting corresponding to the motor in use 1 Set the OP1 and OP2 switches to the specified in the talbe 10 5 Applicable Motors Factor...

Page 19: ...en the motor is operated with the pulse signal and direction signal input set the SPI SEL switch to ON In the case that 1 pulse input method is selected the CCW terminal becomes direction signal input designating the direction of the motor rotation Drive pulse set to the CW terminal CW CW The input timing is same with 2 pulse input method and 1 pulse input method As for input timing refer to 10 3 ...

Page 20: ...e be installed to a distance of at least 15mm from the heating element Please contact us if you are not installed to a distance of at least 15mm from the heating element 3 Considering heat release control the ambient temperature around the driver within the specified value Take measures against accumulation of heat such as allowing generous space ようにする around the driver or installing a fan so that...

Page 21: ...he screw in the round hole Mounting example Fixing with a screw Fixing with a screw Fixing with a screw M 4 screw M 4 spring washer M 4 flat washer ０ F E D C B A 9 8 7 6 543 2 1 MOTOR GD 5610 J1 1 12 POWER OHA OP2 ON OP4 OP5 OP3 OP1 SPI DRIVE HOLD STEP J3 J2 3 4 5 2 1 1 2 3 L N 115V 100V DHT RC ０ F E D C B A 9 8 7 6 543 2 1 ０ F E D C B A 9 8 7 6 543 2 1 Fixing with a screw 2 1 J3 5 4 3 RED GRY VIO...

Page 22: ... it generates significant noise Example configuration The metallic enclosure and shielded wires and ferrite core work to shield noise CWP J1 CW 1 R GND User controller CCWP COM COM R GND 2 3 4 5 6 7 8 9 10 11 12 C S O H A P O M F CCWP CWP CW CCW CCW M F M F C S J3 P O O H A C S J2 1 2 3 5 3 4 1 2 Protective earth terminal for the equipment PE O 75mm2 or more Motor Single phase 100 115V N L Twisted...

Page 23: ...inserting keep pushing J1 housing into the connector until it is locked Also check if the contacts are not displaced from the housing In wiring isolate the J1 signal lines from equipment that may be さい a source of noise the power line and the motor line Surface on which the contacts are inserted Housing for J1 GD 5610 Use a signal cable of AWG26 0 15mm2 or more in diameter 12 11 10 9 8 7 6 5 4 3 2...

Page 24: ... wiring The following items are required Crimping terminal 8 TMEV1 25 3 Nichifu or the equivalent Manually operated crimping tool for AWG22 16 One unit NH 11 Nichifu or the equivalent 1 Turn power of the equipment OFF 2 Crimp the crimping terminals to the cable used for wiring 3 Remove the covers of terminal block then connect 4 Fix the terminal block covers after completing connection GD 5610 J2 ...

Page 25: ... AWG20 0 5mm2 or more diameter When use a motor cable more than 5m contact our office Motor output terminal J3 MOTOR Wiring Connection Crimping Crimping terminal Motor Green Brown Leads of the motor 1 2 3 4 5 GRN BRN WHT ORN BLK YLW RED GRY VIO BLU BLU RED ORN GRN BLK White Orange Black Yellow Red Gray Violet Blue J3 MOTOR Motor Red Orange Green Black Blue 1 2 3 4 5 GRN BRN WHT ORN BLK YLW RED GRY...

Page 26: ...o not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Unexpected behavior of the motor may cause breakage of the machine or injury Maintain the state where emergency stop is enabled at any time 1 Input power single phase 100 115V into the cable connected to No 2 and No 3 terminals of J2 WARNING WARNING CAUTION 26 ...

Page 27: ...SE INPUT TYPE SELECT switch OFF ON Connection of J1 Remarks Check Check Points Switch No Setting of STEP ANGLE SELECT switch Setting of HOLD SWITCHING TIME SELECT switch Setting of DRIVE CURRENT SELECT switch Connection of J3 AC input terminal L N Switch No Terminal block cover Motor output terminal Terminal block cover OFF ON OFF ON Setting of MOTOR SELECT switch Setting of Extend functions switc...

Page 28: ...ng power and while POWER LED is on Doing so may cause electric shock Do not replace fuse Do not disassemble repair or modify Doing so may cause electric shock injury or fire 1 As for a maintenance inspection the engineer of the specialty shall do it 2 We recommend that the following check ups should be performed periodically Checking for any loosened screws on the terminal block and contacts on th...

Page 29: ... ON OFF status of the C S The C S signal is input signal Driver failure Motor failure 4 The motor steps out Starting pulse speed Starting pulse signal speed is during acceleration too high Acceleration time Acceleration time is too short 5 The motor generates Setting of the DRIVE CURRENT DRIVE CURRENT is higher than excessive heat SELECT switch the setting for the applicable motor Setting of the H...

Page 30: ... to direct sunshine Area that ambient temperature and humidity are controlled within the range set out in the specifications Area protected from dust salt or iron particles Area not subject to direct vibration or shock Area not subject to splashing water oil or chemicals 2 Do not allow standing or placing anything heavy on the product ９ ２ Disposal 1 Dispose of the product as industrial waste 30 ...

Page 31: ...OTOR selection OP1 OP2 Indoor Exposure to direct sunshine is not allowed Without any explosive corrosive or inflammable gas oil mist or dust At ordinary temperature and humidity 1 Input voltage range is single phase 100 115V 10 2 Power demand varies with rotation speed a load etc 3 Including screws and terminal blocks Atmosphere Supply Power No freezing allowed Input Signal Output Signal Operating...

Page 32: ...tective type IP10 1 Warning for UL standards This product has no provision for motor over temperature protection Motor over temperature protection is required in the end use product 2 EMC standards EN 61800 3 EMC derective This product conducted EMC measurement with the system configuration for EMC EMC characteristic may vary depending on the configuration of the equipment that contains the driver...

Page 33: ...SELV 60Vdc power supply circuit is necessary Example connection of the user controller CW 5 CWP CW 6 3 12 11 4 1 2 9 10 CWP CCW CCWP CCW CCWP 24V M F COM M F M F C S C S COM C S R GND 7 8 Vo R P O P O R GND R O H A O H A Vo J1 GND GND 26LS31 Y Z 26LS31 Y Z 160Ω 160Ω 1 3kΩ 1 3kΩ Photo coupler 24V Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler P O O...

Page 34: ...ng edge t4 greatly varies according to the inertial moment including that of the motor Automatic switching for DRIVE HOLD DRIVE HOLD HOLD t1 t1 150ms HOLD SWITCHING TIME SELECT switch OFF t1 1s HOLD SWITCHING TIME SELECT switch ON Inputting drive pulse causes the current output to the motor to change from HOLD CURRENT to DRIVE CURRENT which returns to HOLD CURRENT in t1 DRIVE CURRENT continues if ...

Page 35: ...t off with the photo coupler ON At this time motor torque changes to detent torque When this signal is input motor torque may be lost resulting in failure to retain the load transported In particular this risk is high with the vertical drive such as the Z axis Timing chart Supply power M F t1 t2 t1 1 5s t1 Time required for the motor to be enabled t2 5ms t2 Time required for the motor output curre...

Page 36: ...g chart P O output timing for 1 1 STEP CWP CCWP P O 7 2 For a motor with the basic angle of 0 72 P O output time 1 1 STEP once in 10 pulses 1 8 STEP once in 80 pulses 1 2 STEP once in 20 pulses 1 16 STEP once in 160 pulses 1 4 STEP once in 40 pulses 1 80 STEP once in 800 pulses 1 10 STEP once in 100 pulses 1 160 STEP once in 1600 pulses 1 20 STEP once in 200 pulses 1 40 STEP once in 400 pulses 1 1...

Page 37: ...ure of the driver reaches approx 65 or more this signal is output photo coupler ON and O H A LED comes on At this time the motor output current is not blocked When this signal is output stop operation and check if there is any abnormality occurring with the motor and the driver Perform the cooling measure of the mounting plate is enlarged or compulsion air cooling for example if this signal is out...

Page 38: ... Timing chart Number of divisions 1 20divisions Number of divisions of STEP SEL switch of STEP SEL switch ON OFF C S t1 30ms t2 1ms Switching the step angle by the C S signal requires time t1 and t2 before and after inputting drive pulse STEP ANGLE SELECT switch and C S signal When the C S signal is input 1 20 0 036 8 2 1 2 1 4 1 10 0 0009 1 400 1 800 0 0018 9 1 20 1 40 1 100 5 6 0 36 1 0 18 0 003...

Page 39: ...0 J1 1 12 POWER OHA OP2 ON OP4 OP5 OP3 OP1 SPI DRIVE HOLD STEP J3 J2 3 4 5 2 1 1 2 3 L N 115V 100V DHT RC 3 16 5 20 16 5 53 59 3 37 20 16 ０ F E D C B A 9 8 7 6 543 2 1 ０ F E D C B A 9 8 7 6 543 2 1 R2 25 4 5 2 1 J3 5 4 3 RED GRY VIO BLU BLK YLW WHT ORN GRN BRN GRN BLK BLU RED ORN GD 5610 100 115V 5 9A 1φ50 60Hz Melec Inc MADE IN JAPAN R 39 ...

Page 40: ... non applicable motor contact our office Fig 12 0 72 2 8 D OFF OFF OFF Fig 10 Fig 11 ڧ PP 0 72 2 8 D ڧ PP 2 8 2 8 D Basic Angle r Current A phase 0 72 0 72 OP1 switch OP2 switch 0 72 2 4 Basic Angle r Current A phase D ڧ PP ORIENTAL MOTOR CO LTD DRIVE I SEL switch RC SEL switch 9 Torque Data Fig No Fig 1 Fig 2 Fig 3 Fig 4 ON OFF OFF OFF OFF OFF Fig 5 Fig 6 OP1 switch OFF OFF OFF OFF ON ON OP2 swit...

Page 41: ...s 360 Step angle Maximum value of the rotation speed is 60s 1 at 0 72 motor 2 The Maximum Starting Pulse Rate is represented as fs by the value at zero inertial load 3 Upon operation provide adequate allowance for torque 4 The stepping motor may attain high temperature depending on the operational conditions Use the stepping motor according to the Instructions Manual produced by motormakers Drive ...

Page 42: ...100 s 1 RC SEL OFF PULLOUT TORQUE INPUT CURRENT fs PKP569FN24A B 2 2 4A PHASE GD 5610 DRIVE I SEL No 9 2 4A PHASE Fig 4 OP1 OP2 OFF OFF AC100V 1 0 0 8 0 6 0 4 0 2 HOLD 40㸣 0 18N m 2 4 6 8 10 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 RC SEL OFF PULLOUT TORQUE INPUT CURRENT fs PKP564N28A B 2 2 8A PHASE GD 5610 DRIVE I SEL No D 2 8A PHASE Fig 5 OP1 OP2 OFF OFF AC100V 2 0 1 6 1 2 0 8 0 4 HOLD 4...

Page 43: ...10 100 s 1 RC SEL ON PULLOUT TORQUE INPUT CURRENT fs PK599H A B 2 8A PHASE GD 5610 DRIVE I SEL No D 2 8A PHASE Fig 10 OP1 OP2 OFF OFF AC100V 1 0 0 8 0 6 0 4 0 2 HOLD 40㸣 0 25N m 2 4 6 8 10 TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 RC SEL OFF PULLOUT TORQUE INPUT CURRENT fs SF5601 9251 2 8A PHASE GD 5610 DRIVE I SEL No D 2 8A PHASE Fig 11 OP1 OP2 OFF OFF AC100V 2 0 1 6 1 2 0 8 0 4 HOLD 40㸣 0...

Page 44: ...GD 5610 Instructions Manual The main parts which revised by this manual 5 ࠚ Addition of the motors Parts Content P40 P42 P43 44 ...

Page 45: ...and Service TEL 042 664 5384 FAX 042 666 2031 URL http www melec inc com Melec Inc Control equipment marketing department 516 10 Higashiasakawa cho Hachioji shi Tokyo 193 0834 Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement C1703 ...

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