Melec GD-5510-01 User Manual Download

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５

-phase Stepping Motor Driver

GD-5510 -01

Instructions Manual

(For designers' use)

MN0208-2

Please ensure to read and understand this
Instructions Manual before using the product.
Please keep this Instructions Manual at hand
so that it is always available for reference.

Summary of Contents for GD-5510-01

Page 1: ...D 5510 01 Instructions Manual For designers use MN0208 2 Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference ...

Page 2: ...otor Driver GD 5510 01 with emphasis on the specifications assuming that our readers are engaged in designing of control devices incorporating stepping motors Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference 2 ...

Page 3: ...ances in advance Consequently this instructions manual describes all the hazardous and dangerous circumstances and situations which can be foreseen and anticipated as well as necessary precautions All the above descriptions are being titled by the following symbol marks and signal words namely Represents warnings ignorance of which can cause accidents involving fatal or serious physical injuries o...

Page 4: ... MOTOR SELECT switch 15 4 2 Setting HIGH SPEED POWER OUTPUT SELECT switch 15 4 3 Setting STEP ANGLE SELECT switch 16 4 4 Setting HOLD CURRENT SELECT switch 17 4 5 Setting DRIVE CURRENT SELECT switch 18 4 6 Setting HOLD SWITCHING TIME SELECT switch 19 4 7 Setting ROTATE CHARACTERISTIC SELECT switch 19 4 8 Setting PULSE INPUT TYPE SELECT switch 20 ５ Installation 5 1 Conditions for Installation 21 5 ...

Page 5: ...General Specifications 32 10 2 Conforming to UL standards 33 10 3 I O Signal 1 Example Circuit Connection 34 2 Drive pulse input CW CCW 35 3 Motor excitation stop input M F 36 4 Phase signal output P O 37 5 Overheat alarm signal output O H A 38 6 Step angle switch input C S 39 10 4 Dimensions 40 10 5 Applicable Motors 41 10 6 Torque Characteristics 42 The main parts which revised by this manual 5 ...

Page 6: ...all the product perform connections or inspections Failure to do so may cause electric shock injury or fire 5 This product is for a devices inclusion Please establish it into enclosure without fail Be sure to ground the protective earth terminal of the driver 6 Do not touch the driver during operation or immediately after stopping Doing so may cause burn on the skin due to overheating of the drive...

Page 7: ...heating of the driver When connecting the AC Input Motor Output Terminal Block J2 J3 Turn the main power OFF Failure to do so may cause electric shock Securely ground the protective earth Failure to do so may cause electric shock Do not force the power line or the motor line to be bent or pulled or pinched Doing so may cause electric shock or fire Erroneous connection may result in breakage of the...

Page 8: ...ing When setting up the HOLD CURRENT SELECT switch A high setting value may cause burn on the skin due to overheating of the motor Do not select a high value beyond the required When setting up the DRIVE CURRENT SELECT switch Erroneous setting may cause burn on the skin due to overheating of the motor Ensure correct setting When inputting the motor excitation stop M F signal Deterioration of the h...

Page 9: ... Do not contact with a wet hand Doing so may cause electric shock indicate terminals on which power voltage is applied Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Unexpected behavior of the motor may cause breakage of the machine or injury Maintain the state where emergency stop is enabled at any time When the overheat alarm O H A s...

Page 10: ...tric shock Do not contact with a wet hand Doing so may cause electric shock indicate terminals on which power voltage is applied Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Do not replace fuse Do not disassemble repair or modify Doing so may cause electric shock injury or fire WARNING WARNING WARNING WARNING 10 ...

Page 11: ...ion The product consists of the main frame and the accessories GD 5510 01 One unit Complete with terminal block covers Housing for J1 51103 1200 Molex One unit accessory Contact for J1 50351 8100 Molex 14 contacts accessories 2 for spares ２３ Appearance ON STEP HOLD DRIVE S2 4 1P 2P H L HP LP RC1 DHT2 DHT1 5L 10L POWER OHA J2 1 115V 100V N 3 L 2 2 1 MOTOR 3 4 GD 5510 01 1 12 J1 10L 5L M SEL 5 J3 B...

Page 12: ...input terminal Step angle switch signal input terminal Phase signal output terminal Overheat alarm signal output terminal CW drive pulse signal input terminal R GND GD 5510 01 Switches the step angle by 1 20 division Outputs the signal when the motor excitation state is the excitation home position CW CCW CCW M F M F C S C S R GND 2 3 4 5 6 7 8 9 10 11 12 P O O H A GND terminal for P O signal CCW ...

Page 13: ...RN WHT ORN BLK YLW RED GRY VIO BLU 3 2 1 100 115V Outputs current to drive the motor AC input terminal Power input terminal The power supply is connected Protective earth terminal Protects against electric shock as connected to the protective earth terminal of the equipment N L MOTOR BLU RED ORN GRN BLK BLU RED ORN YLW BLK 5L 10L 13 ...

Page 14: ...he motor LP L Sub adjustment switch Please use it with OFF OFF PULSE INPUT TYPE SELECT switch 2P Selects a pulse input type Name of Operation Section Function Factory Setting MOTOR SELECT switch Selects the applicable motor 10L DRIVE CURRENT SELECT switch DRIVE I SEL DRIVE GD 5510 01 4 3 2 1 0 F E D C B A 9 8 7 6 5 HOLD 3 2 1 0 6 7 8 9 5 4 STEP 3 2 1 0 6 7 8 9 5 4 HOLD CURRENT SELECT switch HOLD I...

Page 15: ... set to LP L 1 Set the POWER SEL switch HP LP H L to the torque characteristic required Relationships of the switch setting and heat generation by the motor and HIGH SPEED TORQUE Select the switch HP H ON ON if HIGH SPEED TORQUE is required and the switch LP L OFF OFF if not in order to control heat generation by the motor The maximum setting for each motor are given in the table 10 5 Applicable M...

Page 16: ...pes of step angles The switch is factory set to No 1 1 Set the STEP SEL switch No to the step angle required Relationship between the STEP SEL switch No and the step angle Factory setting Driving with two types of step angles are provided by combining the STEP SEL switch setting and the C S signal 0 0018 0 0009 0 036 0 018 0 0072 0 0036 ６７ Switch No １２３４０８９ Number of Divisions 1 1 1 2 1 4 1...

Page 17: ... 1 Set the HOLD I SEL switch No to the ratio of HOLD CURRENT to DRIVE CURRENT required Ratio of HOLD CURRENT HOLD CURRENT DRIVE CURRENT Factory setting HOLD CURRENT changes relative to DRIVE CURRENT setting The ratio of HOLD CURRENT set the switch No to No 9 100 represents the same as the setting for DRIVE CURRENT The greater the ratio of HOLD CURRENT grows the more heat the motor generates when i...

Page 18: ...setting specified in the table 10 5 Applicable Motors Relationship between the DRIVE I SEL switch and DRIVE CURRENT Factory setting Factory setting ＣＤ 1 15 1 21 ＥＦ 1 28 1 35 ８９ 0 88 0 95 ＡＢ 1 01 1 08 ４５ 0 61 0 67 ６７ 0 74 0 81 １ 0 34 0 40 ２３ 0 47 0 54 switch No A phase MOTOR SEL switch switch1 OFF 10L setting ０ 0 24 0 27 0 31 0 34 0 37 0 41 0 64 0 68 switch No MOTOR SEL switch switch1 ON 5L ...

Page 19: ...HT SEL switch DHT2 DHT1 to the DRIVE HOLD CURRENT automatic switching time required ４７ Setting ROTATE CHARACTERISTIC SELECT switch The switch is factory set to RC1 OFF By setting the RC SEL switch to RC1 ON the vibration of the motor in acceleration or deceleration may reduce Select it after evaluated characteristic with an actual device OFF OFF HOLD SWITCHING TIME DHT1 DHT2 ON ON 150ms 16ms 8ms ...

Page 20: ...signal inputs of CW and CCW set the SPI SEL switch to OFF 2P When the motor is operated with the pulse signal and direction signal input set the SPI SEL switch to ON 1P In the case that 1 pulse input method is selected the CCW terminal becomes direction signal input designating the direction of the motor rotation Drive pulse set to the CW terminal CW CW The input timing is same with 2 pulse input ...

Page 21: ...se control the ambient temperature around the driver within the specified value Take measures against accumulation of heat such as allowing generous space ようにする around the driver or installing a fan so that heat release is taken care of Install the driver securely in contact with metal or other substance with adequate heat conductivity 4 In the case that an overheat alarm signal is output perform ...

Page 22: ...hree cutouts 3 Fasten the screw in the round hole Mounting example ON STEP HOLD DRIVE S2 4 1P 2P H L HP LP RC1 DHT2 DHT1 5L 10L POWER OHA J2 1 115V 100V N 3 L 2 2 1 MOTOR 3 4 GD 5510 01 1 12 J1 10L 5L M SEL 5 J3 BLK RED ORN YLW BLU 2 1 J3 5 4 3 RED GRY VIO BLU BLK YLW WHT ORN GRN BRN GRN BLK BLU RED ORN Fixing with a screw M 4 screw M 4 spring washer M 4 flat washer Fixing with a screw Fixing with...

Page 23: ...ogether with the system use noise filters to suppress surges generated by them Example configuration The metallic enclosure and shielded wires work to shield noise CWP J1 CW 1 R GND User controller CCWP COM COM R GND 2 3 4 5 6 7 8 9 10 11 12 C S O H A P O M F CCWP CWP GD 5510 01 CW CCW CCW M F M F R GND R GND C S J3 P O O H A C S J2 1 2 3 5 3 4 1 2 Protective earth terminal for the equipment PE O ...

Page 24: ...nserting keep pushing J1 housing into the connector until it is locked Also check if the contacts are not displaced from the housing In wiring isolate the J1 signal lines from equipment that may be さい a source of noise the power line and the motor line Surface on which the contacts are inserted Housing for J1 Use a signal cable of AWG26 0 15mm2 or more in diameter 12 11 10 9 8 7 6 5 4 3 2 1 CWP J1...

Page 25: ... wiring The following items are required Crimping terminal 8 TMEV1 25 3 Nichifu or the equivalent Manually operated crimping tool for AWG22 16 One unit NH 11 Nichifu or the equivalent 1 Turn power of the equipment OFF 2 Crimp the crimping terminals to the cable used for wiring 3 Remove the covers of terminal block then connect 4 Fix the terminal block covers after completing connection J2 Wiring C...

Page 26: ... SEL switch is set to 10L ORN YLW BLU 1 2 3 4 5 GRN BRN WHT ORN BLK YLW RED GRY VIO BLU BLK RED BLU RED ORN GRN BLK J3 MOTOR Motor GD 5510 01 Red Orange Green Black Blue ORN YLW BLU 1 2 3 4 5 GRN BRN WHT ORN BLK YLW RED GRY VIO BLU BLK RED BLU RED ORN GRN BLK White Orange Black Yellow Red Gray Violet Blue Wiring Connection Crimping Crimping terminal Leads of the motor MOTOR SEL switch is set to 10...

Page 27: ...Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Unexpected behavior of the motor may cause breakage of the machine or injury Maintain the state where emergency stop is enabled at any time 1 Input power single phase 100 115V into the cable connected to No 2 and No 3 terminals of J2 WARNING WARNING CAUTION 27 ...

Page 28: ... J2 and J3 Connection of J1 10L 5L Remarks Check Check Points Setting of MOTOR SELECT switch Switch No L H LP HP Setting of STEP ANGLE SELECT switch Setting of HOLD SWITCHING TIME SELECT switch HIGH SPEED POWER OUTPUT SELECT switch Setting of DRIVE CURRENT SELECT switch DHT2 DHT1 Switch No Setting of PULSE INPUT TYPE SELECT switch 2P 1P Setting of HOLD CURRENT SELECT switch Connection of J2 Connec...

Page 29: ...ing power and while POWER LED is on Doing so may cause electric shock Do not replace fuse Do not disassemble repair or modify Doing so may cause electric shock injury or fire 1 As for a maintenance inspection the engineer of the specialty shall do it 2 We recommend that the following check ups should be performed periodically Checking for any loosened screws on the terminal block and contacts on t...

Page 30: ...C S The C S signal is input signal Driver failure Motor failure 4 The motor steps out Starting pulse speed Starting pulse signal speed is during acceleration too high Acceleration time Acceleration time is too short Setting of HIGH SPEED POWER Setting of HIGH SPEED POWER OUTPUT SELECT switch OUTPUT SELECT switch is low power setting 5 The motor generates Setting of the DRIVE CURRENT DRIVE CURRENT ...

Page 31: ...d to direct sunshine Area that ambient temperature and humidity are controlled within the range set out in the specifications Area protected from dust salt or iron particles Area not subject to direct vibration or shock Area not subject to splashing water oil or chemicals 2 Do not allow standing or placing anything heavy on the product ９２ Disposal 1 Dispose of the product as industrial waste 31 ...

Page 32: ... PULSE INPUT TYPE selection SPI SEL Indoor Exposure to direct sunshine is not allowed Without any explosive corrosive or inflammable gas oil mist or dust At ordinary temperature and humidity 1 Input voltage range is single phase 100 115V 10 2 Power demand varies with rotation speed a load etc 3 Including screws and terminal blocks 500VDC 100MΩ or more No freezing allowed No condensation allowed No...

Page 33: ...tion Motor over temperature protection is required in the end use product Installation conditions UL508C Protective class Ⅰ Overvoltage category Ⅲ Pollution degree Class 2 Protective type IP 00 This product is designed for use as a built in component Install the product within an enclosure in order to avoid contact with the hand Securely ground the protective earth terminals 33 ...

Page 34: ...WP CW 6 3 12 11 4 1 2 9 10 CWP CCW CCWP CCW CCWP 5V M F COM M F M F C S C S COM C S R GND 7 8 Vo R P O P O R GND R GND R O H A O H A R GND Vo GD 5510 01 J1 GND GND 26LS31 Y Z 26LS31 Y Z 160Ω 160Ω 1 3kΩ 1 3kΩ Photo coupler 5V Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler 34 ...

Page 35: ...ising edge t4 greatly varies according to the inertial moment including that of the motor Automatic switching for DRIVE HOLD DRIVE HOLD HOLD t1 Inputting drive pulse causes the current output to the motor to change from HOLD CURRENT to DRIVE CURRENT which returns to HOLD CURRENT in t1 DRIVE CURRENT continues if pulse is input on driving state Direction of rotation CCW CW Clockwise OFF ON 16ms ON O...

Page 36: ...ith the photo coupler ON At this time motor torque changes to detent torque When this signal is input motor torque may be lost resulting in failure to retain the load transported In particular this risk is high with the vertical drive such as the Z axis Timing chart Supply power M F t1 t2 t1 1 5s t1 Time required for the motor to be enabled t2 5ms t2 Time required for the motor output current to b...

Page 37: ... angle Otherwise P O signal may not be output Timing chart P O output timing for 1 1 STEP CWP CCWP P O 7 2 For a motor with the basic angle of 0 72 P O output time 1 1 STEP once in 10 pulses 1 40 STEP once in 400 pulses 1 2 STEP once in 20 pulses 1 100 STEP once in 1000 pulses 1 4 STEP once in 40 pulses 1 200 STEP once in 2000 pulses 1 10 STEP once in 100 pulses 1 400 STEP once in 4000 pulses 1 20...

Page 38: ... or more this signal is output photo coupler ON and O H A LED comes on At this time the motor output current is not blocked When this signal is output stop operation and check if there is any abnormality occurring with the motor and the driver Perform the cooling measure of the mounting plate is enlarged or compulsion air cooling for example if this signal is output while no abnormality is detecte...

Page 39: ...Timing chart Number of divisions 1 20divisions Number of divisions of STEP SEL switch of STEP SEL switch ON OFF C S t1 30ms t2 1ms Switching the step angle by the C S signal requires time t1 and t2 before and after inputting drive pulse STEP ANGLE SELECT switch and C S signal STEP ANGLE SELECT switch When the C S signal is input 1 20 divisions 0 036 ５６７ 1 200 １２ 1 2 1 4 ８ 0 0009 1 400 1 800 1 1...

Page 40: ...T2 DHT1 5L 10L POWER OHA J2 1 115V 100V N 3 L 2 2 1 MOTOR 3 4 GD 5510 01 1 12 J1 10L 5L M SEL 5 J3 BLK RED ORN YLW BLU 2 1 J3 5 4 3 RED GRY VIO BLU BLK YLW WHT ORN GRN BRN GRN BLK BLU RED ORN 10 120 10 58 120 19 64 20 4 5 5 130 φ4 5 5 7 62 14 5 3 GD 5510 100 115V 4 2A 1φ 50 60Hz Melec Inc MADE IN JAPAN 40 ...

Page 41: ...1 Fig 17 103H6501 7041 7011 Fig 18 103H7851 7051 7021 Fig 19 103H7852 7051 7021 Fig 20 103H7853 7051 7021 Fig 21 Both axes 1 Select HP L LP H or LP L 2 Select LP H or LP L Fig 22 Fig 23 F F Factory setting SANYO DENKI CO LTD TAMAGAWA SEIKI CO LTD 0 72 1 4 103H8581 7041 7011 0 72 0 75 0 75 Torque Data Fig No Setting MOTOR SEL switch 103H8582 7041 7011 Basic Angle 0 75 0 72 0 72 0 75 ORIENTAL MOTOR ...

Page 42: ...ows 360 Step angle Maximum value of the rotation speed is 60s 1 at 0 72 motor 2 The Maximum Starting Pulse Rate is represented as fs by the value at zero inertial load 3 Upon operation provide adequate allowance for torque 4 The stepping motor may attain high temperature depending on the operational conditions Use the stepping motor according to the Instructions Manual produced by motormakers Driv...

Page 43: ... 2 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No 6 HP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 PK564 A B 0 75A PHASE Fig 4 MOTOR SEL 10L AC100V 1 0 0 8 0 6 0 4 0 2 HOLD 40 0 19N m 2 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No 6 HP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 PK566 A B 0 75A PHASE Fig 5 MOTOR SEL 10L AC100V 2 0 1...

Page 44: ...6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F HP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 PK596 A B 1 4A PHASE Fig 9 MOTOR SEL 10L AC100V 5 0 4 0 3 0 2 0 1 0 HOLD 40 1 03N m 2 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F HP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 PK599 A B 1 4A PHASE Fig 10 MOTOR SEL 10L AC100V 10 0 8 0 6 ...

Page 45: ...RRENT GD 5510 01 TS3667N2E5 N12E5 0 75A PHASE Fig 12 MOTOR SEL 10L AC100V 0 5 0 4 0 3 0 2 0 1 HOLD 40 0 08N m 2 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No 6 HP L LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 TS3667N3E7 N13E7 0 75A PHASE Fig 13 MOTOR SEL 10L AC100V 0 5 0 4 0 3 0 2 0 1 HOLD 40 0 10N m 2 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIV...

Page 46: ... 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F LP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 103H6500 7041 7011 0 75A PHASE Fig 17 MOTOR SEL 5L AC100V 0 5 0 4 0 3 0 2 0 1 HOLD 40 0 10N m 2 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F HP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 103H6501 7041 7011 0 75A PHASE Fig 18 MOTOR SEL...

Page 47: ... 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F HP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 103H7852 7051 7021 0 75A PHASE Fig 20 MOTOR SEL 5L AC100V 2 0 1 6 1 2 0 8 0 4 HOLD 40 0 40N m 2 4 6 8 10 fs TORQUE N m INPUT CURRENT A 0 02 0 1 1 10 100 s 1 DRIVE I SEL No F HP H LP L PULLOUT TORQUE INPUT CURRENT GD 5510 01 103H7853 7051 7021 0 75A PHASE Fig 21 MOTOR SEL 5...

Page 48: ...ual The main parts which revised by this manual R1 Revision of the signal I O R2 Withdrawal of the CE marking declaration by the abolition of the EN50178 standard Deletion of the CE mark P37 P38 Parts Content P1 P5 P11 P33 P40 48 ...

Page 49: ...es and Service TEL 042 664 5384 FAX 042 666 2031 URL www melec inc com Melec Inc Control equipment marketing department 516 10 Higashiasakawa cho Hachioji shi Tokyo 193 0834 Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement C2112 ...

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