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Figure 12 Battery Cabinet Wiring Diagrams

Figure 12a) BC20-38 and BC40-38 Wiring Diagram

Shelf of Batteries

Rear of Cabinet

Front of Cabinet

Shelf of Batteries

(Top View)

250 VDC

BREAKER

+ -

White

Blac

To UPS Cabinet

NOTE:

Only top two cabinet shelves

shown in detail. The 3

shelf is

identical to the 1

shelf, and the

shelf is identical to the 2

SIZE

ENGR

DWG NO

REV

AJA

BC40-38WD

SCALE

NTS

BC40-38WD.VSD

SHEET

1 OF 1

MESTA ELECTRONICS, INC.

10 ALLEGHENY SQUARE

GLASSPORT, PA 15045

PHONE: (412) 672-8200

FAX: (412) 672-8208

AJA

DFT

TITLE

Rear of Cabinet

Front of Cabinet

Shelf of Batteries

(Top View)

White

Black

Figure 12b) BC60-38, BC80-38, and BC100-38 Wiring Diagram

Shelf of Batteries

Rear of Cabinet

Front of Cabinet

Shelf of Batteries (Top View)

WHITE

(+)

BLACK

(-)

White

Black

250 VDC

BREAKER

+ -

White

Black

White

To UPS Cabinet

Shelf of Batteries

NOTE:

Only top cabinet shelf

shown in detail. All five

shelves are identical.

2-Pole

Terminal Block

SIZE

ENGR

DWG NO

REV

AJA

BC100-38WD

SCALE

NTS

BC100-38WD.VSD

SHEET

1 OF 1

MESTA ELECTRONICS, INC.

10 ALLEGHENY SQUARE

GLASSPORT, PA 15045

PHONE: (412) 672-8200

FAX: (412)672-8208

AJA

DFT

TITLE

Summary of Contents for UPS10000

Page 1: ...RONICS INC Uninterruptible Power System Owner s Manual MODELS UPS10000 UPS15000 UPS20000 UPS25000 UPS30000 UPS50000 11020 Parker Drive N Huntingdon PA 15642 412 754 3000 SAVE THESE IMPORTANT SAFETY IN...

Page 2: ...3 1 DISPLAY 1 Screen 30 5 3 2 DISPLAY 2 Screen 31 5 3 3 DISPLAY ALARMS Screen 32 5 3 4 MANUAL BATTERY TEST Screen 33 5 3 5 SELECTABLE PARAMETERS Screen 34 5 3 6 AUTOMATIC BATTERY TEST SETUP Screen 35...

Page 3: ...Battery Tray Configuration 50 List of Tables Table 1 Customer Site Breaker Wiring Requirements 5 Table 2 AC Input Load Wire Size and Torque Requirements 5 Table 3 RS232 Technical Specification Summary...

Page 4: ...e load Handles nonlinear loads loads that require users of other UPS systems to buy more expensive higher rated units than they would otherwise need Provides current limiting and short circuit protect...

Page 5: ...ain precautions must be taken to avoid possible injury should you need to unlock and enter this unit Before attempting to unlock or enter the unit read the section of this manual on Maintenance for im...

Page 6: ...in cabinets of several sizes which are indicated by the last digit in the model number Please reference Appendix A for dimensions of enclosures If UPS system is configured with internal batteries App...

Page 7: ...08 120Y for most systems a service feed breaker see Table 1 for ratings must be installed to protect the internal UPS transfer switch when the UPS is in the Bypass mode of operation If some other volt...

Page 8: ...e voltage and power ratings are verified as compatible with your setup and the proper location for the unit has been selected and the unit properly secured there the UPS is now ready to be wired for A...

Page 9: ...king for proper phase rotation the UPS will also examine the phase of each leg and the angle between phases The LCD screen will indicate any problems detected Figure 4 AC Wiring Terminal Block X Y Z W...

Page 10: ...rn on section of this manual 2 1 ADDING AUXILIARY BATTERY CABINETS TO YOUR UPS SYSTEM WARNING Only qualified technicians or supervised personnel should attempt to connect disconnect external battery c...

Page 11: ...ing terminals and transmitting signals whereby a mark binary 1 is represented by current on the line and a space binary 0 is represented by the absence of current The custom I O connector allows for 4...

Page 12: ...PLEX Full PROTOCOL None used Interface is simple 3 wire RXDATA TXDATA and GND with no hardware or software handshaking MESTA SERIAL COMMUNICATIONS DTE CONNECTOR IBM PCAT COMPATIBLE COMPUTER SIGNAL PIN...

Page 13: ...ST TO SEND 5 CTS CLEAR TO SEND 6 7 Signal Ground CURRENT LOOP TRANSMITTED 8 CD CARRIER DETECT 9 12V 10 12V 11 CURRENT LOOP RECEIVED DATA SOURCE 12 CURRENT LOOP RECEIVED DATA RETURN 13 DATA TERMINAL RE...

Page 14: ...rating of contacts 120V 10A See Appendix B for function of relay contacts CONTACTS RELAY NC C NO 1 13 25 12 2 11 23 10 3 9 21 8 4 7 19 6 5 5 17 4 6 3 15 2 SMALL RELAY CONTACTS 13 12 25 24 23 22 21 20...

Page 15: ...tions I O connectors serial communications port custom I O port and ports for dry relay contact outputs Other major components from top to bottom are cooling fans terminal block connectors heat sinks...

Page 16: ...qualized with the utility so that the critical load is normally supported by two sources The system s operation is as follows the Mesta UPS inverter when first powered on converts battery power to AC...

Page 17: ...aces them with the master control The keypad and LCD as well as the remote communication blocks constitute and provide the means by which the user can communicate with the UPS The LCD screen consists...

Page 18: ...r a size 1 20 battery UPS Similar diagrams can be found posted on the inside of the door of the UPS Figure 9A shows the wiring associated with the DC voltage circuitry whose major components consist o...

Page 19: ...aker and associated wiring if equipped with external batteries DC SIDE POWER 9b AC Power Wiring w Internal Batteries INPUT TERMINAL BLOCK 3 Phase Power Transformer 2 Delta Sources AC Utility and Power...

Page 20: ...lta Sources AC Utility and Power Inverter 1 Wye Output SIZE ENGR DWG NO REV A AJA UPS50KWD 0 SCALE NTS UPS50KWD VSD SHEET 1 OF 1 MESTA ELECTRONICS INC 10 ALLEGHENY SQUARE GLASSPORT PA 15045 PHONE 412...

Page 21: ...by the microcontroller as well as driver circuitry to allow the microcontroller to control all system components The microcontroller s firmware is stored in two EPROMs Erasable Programmable Read Only...

Page 22: ...b System without Internal Batteries Power Circuitry Power Circuitry Power Circuitry Temp Sensor of Room Ambient External Batteries Chassis DC Contactor Power Circuitry Power Circuitry Power Circuitry...

Page 23: ...osition is provided so that maintenance can be performed on the UPS without interrupting power to the load or to allow the load to be powered directly from the utility should a failure occur in the UP...

Page 24: ...t off 2 Press the Alarm Reset button on the front panel keypad to acknowledge that you ve seen the warning The main status display display 1 should appear similar to the example that follows The messa...

Page 25: ...mal operation was observed you can now turn ON your load If during this procedure the LCD screen displays an overload warning your load is too large for the UPS and some must be removed or the UPS wil...

Page 26: ...ectly to the utility instead of powering your load from the UPS This feature allows maintenance to be performed on the UPS without interrupting your load You can switch to the ON BYPASS position then...

Page 27: ...t a transfer is not possible due to low or bad batteries If the LCD screen indicates a transfer is not possible you may perform an interrupted transfer Such a transfer will result in an interruption o...

Page 28: ...DLE position more than 10 seconds the lights will change to flashing in unison indicating the UPS output is off When the UPS is operating normally the green AC LINE light will be lit and the other yel...

Page 29: ...l notice if an alarm condition exists display 1 and display 2 LCD displays will flash the category of alarm on the top line to remind you that an alarm exists Also the ATTENTION light on the front pan...

Page 30: ...alarm category at the bottom of the display followed by the ENTER key to display alarms that exist under that category The following section goes into greater detail regarding this screen 4 SYSTEM RES...

Page 31: ...NU screen Refer to the Troubleshooting section of this manual for additional details about the information displayed by this function 8 SET DATE TIME This function allows the date time or weekday kept...

Page 32: ...ve selected it press either the ESCAPE key to go back to the DATE TIME WEEKDAY selection or the SELECT key to go back to the MAIN MENU If you press either of those keys prior to hitting the ENTER key...

Page 33: ...ing the output power ON LINE INVERTER indicating the AC line and the batteries are jointly supplying the output power and OFF indicating the OUTPUT is off are flashed so as to gain the attention of th...

Page 34: ...upplied to the load and kilowatts drawn from the batteries The upper half of the last column of this display contains battery current data Internal Battery Amps is a measure of the current drawn from...

Page 35: ...ad This reason is flashed on and off to get the operators attention Press the ALARM RESET button to escape from this screen The following is a sample temperature overload screen oNOTEx Text appearing...

Page 36: ...ssage indicates that the charge percentage dropped below 20 during the test This indicates that your battery capacity is greatly reduced and your batteries should be changed in the very near future as...

Page 37: ...you may select one of three options If a battery test is not already in progress the 1 START option will appear in normal video and the 0 STOP option will appear in reverse video indicating 1 is a val...

Page 38: ...meters press the ESCAPE key on the keypad to save the new parameters and leave the display If you press the SELECT key while in this display you will leave the display but none of the changes you made...

Page 39: ...of available parameters that may be examined As an example if the present AC line voltage is to be examined one would type SA followed by striking the enter key One can also just enter S enter with no...

Page 40: ...e output input kVA ratings power transformer step up ratio internal battery amp hr rating and 100 mv shunt current 100 mv _ amps Table 4 UPS Software Parameters S V option UPS Parameter Notes A AC lin...

Page 41: ...on operating conditions and the present loading of the UPS The accuracy will be much more precise at the lower percentages than it is at the higher percentages where the performance curve flattens and...

Page 42: ...ition then pushed up to the ON position In such situations where the UPS has totally shut itself down the information causing the shutdown is saved in a battery backed up historical data base within t...

Page 43: ...ed 75 C or Ambient exceeded 65 C Look at History Display for overloads to find the cause of the overload Check current status of temperatures on Display 2 If temperatures are OK go to reset display an...

Page 44: ...prior to the alarms to be displayed Once acknowledged the highest priority type of existing alarm will continue to be flashed on the 1st line of DISPLAY 1 and DISPLAY 2 In addition the red ATTENTION l...

Page 45: ...unter clockwise to the ON BYPASS position to power the load directly from the utility CURRENT TRIP OCCURRED DURING STARTUP Internal Problem Call for service PHASELOCK PROBLEM DURING LOW BATT START Int...

Page 46: ...for service LOW LOAD VOLTAGE NO HIGH LOAD CURRENTS Internal Problem Call for service POWER IMBALANCE UPS detected a problem with one or more of its internal current sensors Perform a Diagnostic Warni...

Page 47: ...shut down in 1 minute If temperature does not drop call for service Shedding less critical loads may reduce the temperature problem until service on unit can be performed AC BREAKER IS OPEN AC breake...

Page 48: ...rmation about each time the UPS is overloaded or experiences an over temperature condition Information recorded includes date time that the condition started and duration of the event Also recorded is...

Page 49: ...cal shock hazard that could result in death or injury or damage to the UPS or its electrical loads may occur WARNING Risk of Electric Shock exists inside the UPS The UPS receives power from the AC sou...

Page 50: ...all front panel LEDs go off unlock the front panel Push each latch in and turn 1 4 turn to open the front door DO NOT try to enter the unit any other way such as from the side or back panels of the un...

Page 51: ...Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Do not touch battery terminals to any other battery terminals than those terminals intended to be connected to...

Page 52: ...he rearmost terminal on the back battery it should be a positive battery terminal should be connected to the white taped wire whose other end connects to the resistive shunt on the left side of the UP...

Page 53: ...50 Figure 11 Size 1 2 UPS Internal Battery Tray Configuration LOWER SHELF UPPER SHELF TRAY SHUNT BREAKER BLACK WHITE Figure A Size 1 SHUNT BREAKER BLACK WHITE UPPER SHELF LOWER SHELF Figure B Size 2...

Page 54: ...s refer to section 5 3 6 for details Generally you should set up your system to perform Automatic Battery Tests at regularly scheduled intervals Should the automatic tests find a problem the UPS will...

Page 55: ...t testing often enough reduces the likelihood of detecting and correcting a problem before it is too late This is why both a Quick and Capacity test exists The Quick test lasts only 3 seconds and is p...

Page 56: ...ammed hour If unable to perform the test at that time the UPS will attempt again the following week Quick tests and or Capacity tests performed less than weekly will only be performed on the programme...

Page 57: ...ithin the limits set on the SELECT PARAMETERS LCD display of the UPS normally set to 5 Hz at the factory Check to make sure all three fans exhausting air at top of unit are functioning this is accompl...

Page 58: ...to the UPS and will nullify warranty and UL compliance WARNING Risk of Electric Shock Do not attempt to connect disconnect external battery cabinets to from the UPS unless the UPS external battery br...

Page 59: ...nmarked wire should be inserted on the right side of the breaker from the top which is indicated to be According to Mesta convention the left side of the breaker will be and the right side 6 Make sure...

Page 60: ...expressed as a percentage of the rated load of the UPS model Several examples of model numbers are included in Table 9 Table 9 UPS Internal Battery Time at Various Loads UPS MODEL NUMBER 100 Load 70...

Page 61: ...eriods of time or up to 150 for 1 minute Wiring Diagrams Before beginning any work inside a Mesta Battery Cabinet review the configuration of the batteries in the cabinet to prevent any personal injur...

Page 62: ...X 412 672 8208 AJA DFT TITLE Rear of Cabinet Front of Cabinet 2nd Shelf of Batteries Top View White White Black Black Figure 12b BC60 38 BC80 38 and BC100 38 Wiring Diagram 3rd Shelf of Batteries 4th...

Page 63: ...shelves shown in detail The 3 rd shelf is identical to the 1 st shelf and the 4th shelf is identical to the 2 nd SIZE ENGR DWG NO REV A AJA BC40 65WD 0 SCALE NTS BC40 65WD VSD SHEET 1 OF 1 MESTA ELEC...

Page 64: ...al contains the full set of operating specifications for the models covered herein Standard UPS Models UPS10000 3 20 1 10KVA KW 3 UPS15000 3 20 1 15KVA KW 3 UPS20000 3 20 1 20KVA KW 3 UPS25000 3 20 1...

Page 65: ...ull system operating data warnings messages Rotating Transfer Switch to select modes OFF OFF IDLE ON UPS ON BYPASS Transfer Request button to allow UPS to switch between normal operation and maintenan...

Page 66: ...ull system operating data warnings messages Rotating Transfer Switch to select modes OFF OFF IDLE ON UPS ON BYPASS Transfer Request button to allow UPS to switch between normal operation and maintenan...

Page 67: ...ull system operating data warnings messages Rotating Transfer Switch to select modes OFF OFF IDLE ON UPS ON BYPASS Transfer Request button to allow UPS to switch between normal operation and maintenan...

Page 68: ...t parameters LCD Screen to provide full system operating data warnings messages Rotating Transfer Switch to select modes OFF OFF IDLE ON UPS ON BYPASS Transfer Request button to allow UPS to switch be...

Page 69: ...rameters LCD Screen to provide full system operating data warnings messages Rotating Transfer Switch to select modes OFF OFF IDLE ON UPS ON BYPASS Transfer Request button to allow UPS to switch betwee...

Page 70: ...et parameters LCD Screen to provide full system operating data warnings messages Rotating Transfer Switch to select modes OFF OFF IDLE ON UPS ON BYPASS Transfer Request button to allow UPS to switch b...

Page 71: ...sts a diagnostic condition exists or a warning condition exists 3 Transfer Switch is in the ON BYPASS position 4 UPS is producing output power AND Transfer Switch is in the ON UPS position MODE 1 Rela...

Page 72: ...ormation to personnel in situations where the UPS is placed in an area that is normally unattended Other arrangements are also available from the factory APPENDIX C WARRANTY SERVICE AND REPAIR LIMITED...

Page 73: ...REV 6 6 6 03 Mesta Electronics Inc The foremost name in power protection...

Page 74: ...MESTA ELECTRONICS INC 11020 Parker Drive N Huntingdon PA 15642 412 754 3000...

Page 75: ......

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