Meggitt F145 Series Maintenance Manual Download Page 4

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Meggitt Fuelling Products

Maintenance Manual (MMF145)

Pressure Fuelling Nozzle

–

F145 Series

USE OR DISCLOSURE OF DATA ON THIS PAGE IS SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT

05 Jan 2015

Revision 6.4

LIST OF TABLES - CONTINUED

TABLE

PAGE

Table 8.

Recommended Cleaning Materials ............................................................................................ 19

Table 9.

Component Checks ................................................................................................................... 21

Summary of Contents for F145 Series

Page 1: ...orth Hollywood Inc If consent is given this notice shall appear in any such reproduction These commodities technology or software were exported from the United States in accordance with the export adm...

Page 2: ...anual Write the revision number date issued and your initials on this page REV NO PAGES AFFECTED DESCRIPTION OF CHANGE DATE APPROVED BY Original 1 0 ALL Initial Release 02 16 2011 A B 1 1 ALL See DCN...

Page 3: ...ING 19 CHECK INSPECTION 21 REPAIR 24 ASSEMBLY 30 ILLUSTRATED PARTS LIST 34 LIST OF ILLUSTRATIONS FIGURE PAGE Figure 1 Pressure Fuelling Nozzle 3 Figure 2 Shoulder Bolt Detail 23 Figure 3 Latch Ring 3...

Page 4: ...lling Nozzle F145 Series USE OR DISCLOSURE OF DATA ON THIS PAGE IS SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 ii LIST OF TABLES CONTINUED TABLE PAGE Table...

Page 5: ...dangerous if incorrectly operated or maintained Safety Alert Symbols Safety alert symbols are used in this manual to identify potential or immediate personal injury hazards The safety alert symbol wor...

Page 6: ...electrical grounds are installed x Avoid hazardous voltage situations that can result from unsafe conditions such as but not limited to the following o Incorrect grounding o Handling electrical leads...

Page 7: ...orth Hollywood Inc 12838 Saticoy Street North Hollywood California 91605 2 Scope The instructions contained in this manual do not claim to cover all details or variations in equipment They do not prov...

Page 8: ...he nozzle is coupled to the mating fuel system inlet adapter B Coupling and Opening When the nozzle is coupled to the mating fuel system inlet adapter the nose seal of the nozzle is compressed against...

Page 9: ...E OF DATA ON THIS PAGE IS SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 3 Figure 1 Pressure Fuelling Nozzle Sheet 1 of 2 BASIC MODEL SHOWN FLOW CONTROL CAM HA...

Page 10: ...ODEL M DRAG RING MODEL F STIRRUP HANDLES MODEL C BASIC MODEL F145 SWIVEL ADAPTER MODEL G1 H1 L1 N1 P Q R 3 3 4 4 6 7 7 INTERLOCK STORAGE BRACKET MODEL S Alternate locations Model B M SWIVEL ADAPTER MO...

Page 11: ...connect 4 Model Variations The F145 series nozzle is a straight in fuelling nozzle with a swivel inlet It is equipped with bicycle type grip handles and a dust cover A flanged swivel adapter is not su...

Page 12: ...G1 Adds 45 PSI HECV Flanged G2 Inactive G3 Adds additional 45 PSI HECV Flanged Connection H1 Adds 35 PSI HECV Flanged H2 Inactive H3 Adds additional 35 PSI HECV Flanged Connection J Six 6 Slot Config...

Page 13: ...esistant steel wire races to mate with F575 F584 swivel body uses 3 inch strainer When ordering less HECV must include P modification 4 Standard 3 inch aluminum coupling with corrosion resistant steel...

Page 14: ...pling types 3 4 6 or 7 only C 3 inch ANPT inlet Available for coupling types 3 4 6 or 7 only D 2 inch ANPT inlet Available for coupling types 3 4 6 or 7 only E 3 inch BSPPL inlet Available for couplin...

Page 15: ...Seal Test Fixture Leakage testing of the nose seal F65 0 2083 79318 Test Fixture To accommodate fluid pressure source GTP 8963 32218 Gammon Gauge Check for wear on mating 3 lug adapter T 90465 79318 B...

Page 16: ...he cam handle 38 shall operate freely with no mechanical interference or binding If binding occurs refer to REPAIR section C Use the handles 52 52A or 52B to rotate the nozzle counter clockwise to unl...

Page 17: ...d pressure to the nozzle for 5 minute Then reduce pressure to 0 psig H Use knob 36 on handle 38 to set the nozzle in the closed position I Disconnect nozzle from test fixture F65 0 1130 J Apply 180 ps...

Page 18: ...xture P N F65 0 1130 Plug up test fixture P N F65 0 1130 after all air has escaped from the nozzle G Apply 180 psig of fluid pressure to the nozzle for 5 minute Then reduce pressure to 0 psig H Use kn...

Page 19: ...IPL Figure 1 2 and 68 Check condition and if necessary replace nose seal seat Damaged or worn poppet 20 Check condition and if necessary replace the poppet Damaged or worn O ring 4 Check condition and...

Page 20: ...O THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 14 Table 6 Fault Isolation continued FAULT PROBABLE CAUSE CORRECTIVE ACTION Leakage at swivel adapter Damaged or worn O r...

Page 21: ...e are replaced immediately NOTICE Nozzle with TEO26383 or Rev R and subsequent revision letter received a design improvement where additional ball races were added to the nozzle body and swivel adapte...

Page 22: ...ve valve assembly 70 or coupling assembly 81 82 from adapter swivel assembly 71 2 Remove screw 46 and O ring 45 Discard O ring 45 3 At opening of screw 46 location insert ball tool T 90465 and rotate...

Page 23: ...d poppet 20 remove retaining ring 15 bearing plate 16 ball bearings 19 poppet insert 18 and washer 17 13 Mods Basic thru C E thru 9 Remove retainer spring 61 from retainer 60 Pry off retainer 6 from n...

Page 24: ...from the nozzle body 1 1A Note The dowel pin 13 will fall out when once link 30 and poppet shaft 12 are removed 26 Remove back up ring 26 and O rings 25 Discard O rings 25 27 Remove the inner bushing...

Page 25: ...cially available 2 Cleaning Procedures DRY CLEANING SOLVENT AND ISOPROPYL ALCOHOL ARE HAZARDOUS MATERIALS BEFORE USE READ AND OBEY THE MATERIAL SAFETY DATA SHEET MSDS INSTRUCTIONS FOR CORRECT HANDLING...

Page 26: ...SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 20 WEAR EYE PROTECTION WHEN DRYING PARTS WITH COMPRESSED AIR DO NOT DIRECT AIRSTREAM AT PERSONNEL OR LIGHT META...

Page 27: ...dents thread damage serration damage or other damage Make sure the ports passages recesses and grooves are clean and are not blocked Make sure all sealing and seating surfaces are free from damage or...

Page 28: ...bearing areas must be smooth Roll the shaft on a flat surface to check straightness The portion of the shaft which rides on the bushing must be straight Check for abrasive wear on the ends of the sha...

Page 29: ...TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 23 SHOULDER BOLT 31 IPL FIGURE 1 0 309 MIN Figure 2 Shoulder Bolt Detail 3x 0 225 MIN A 3 places at equal distance DETAIL A 3 SLOT LATCH RING 8 IPL...

Page 30: ...ment 2 Use tool P N T 90466 to open nozzle by pressing down on lock plate 3 and turning the tool to rotate the 3 slot ring 32 or 6 slot ring 33 in the open position 3 Rotate the cam handle 38 to place...

Page 31: ...into position to engage the latch ring 8 to prevent opening of the nozzle while tool is removed B Cross Shaft Seal Replacement USE CARE WHEN REMOVING O RING 25 DO NOT SCRATCH OR DAMAGE THE SEALING SU...

Page 32: ...to new back up ring 26 and new O rings 25 and install into nozzle body 1 1A h Put cam handle 38 on nozzle body 1 1A and install screw 39 and washer 40 Torque screw 39 to 80 2 in lbs 9 0 0 2 N m i Put...

Page 33: ...cotter pin 28 bolt 31 nut 29 from link 30 and camshaft 27 Discard cotter pin 28 4 Remove link 30 along with shaft 12 from the nozzle body 1 1A Note The dowel pin 13 will fall out when once link 30 an...

Page 34: ...that is close in diameter to press bushing 24 into nozzle body 1 1A 13 Slide the cam shaft 27 back through the two installed bushings 27 Rotate cam shaft 27 several times to check for binding 14 Inspe...

Page 35: ...Nozzle F145 Series USE OR DISCLOSURE OF DATA ON THIS PAGE IS SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 29 18 Put cam handle 38 on nozzle body 1 1A and ins...

Page 36: ...inner bushing 24 by sliding it first on the cam shaft 27 Then place the cam shaft with the bushing through the bore from inside the nozzle body 1 1A Note Make sure bushing 24 is seated correctly 3 Tem...

Page 37: ...19 10 Install handle knob retainer 51 into handle knob 36 Apply Loctite 362 to the threads of screw 37 Secure handle knob retainer 51 to cam handle 38 with screws 37 Torque screw 37 11 2 in lbs 1 2 0...

Page 38: ...gle piece molded assembly no special assembly of seals is required 20 Install nose seal seat 2 68 onto 3 slot ring 32 or 6 slot ring 33 21 Screw assembled poppet 20 onto poppet shaft 12 until poppet b...

Page 39: ...all tool T 90465 with captured bearings 43 and fill nozzle body 1 1A with bearing 43 35 Apply petroleum jelly to new O ring 45 and put onto nozzle body 1 1A Install screw 46 and torque to 120 5 in lbs...

Page 40: ...A MODIFICATION CODE The modification code indicates the parts usage with respect to the end item When the MOD column is blank the part usage is applicable to all versions unless otherwise specified i...

Page 41: ...intenance Manual MMF145 Pressure Fuelling Nozzle F145 Series USE OR DISCLOSURE OF DATA ON THIS PAGE IS SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 35 THIS P...

Page 42: ...AGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 36 20 17 18 16 15 19 15 places 9 42 6 places 49 3 places 56 3 places 50 2 places 37 36 51 39 40 38 26 25 24 55 12 ref 13 30 27 24 29 6 43 39 places 31 28...

Page 43: ...N THIS PAGE IS SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 37 IPL Figure 1 Pressure Fuelling Nozzle Sheet 2 69 View C Rotated180 View B Rotated90 46 45 ref...

Page 44: ...LOSURE OF DATA ON THIS PAGE IS SUBJECT TO THE RESTRICTIONS ON THE TITLE PAGE OF THIS DOCUMENT 05 Jan 2015 Revision 6 4 38 View D 70 1 ref 74 6 places 73 6 places 72 6 places 71 ref 79 83 84 81 82 View...

Page 45: ...L D 1 3 430058 PLATE LOCK NOT USED ON MODEL J 1 4 2661058BD145 O RING 1 5 430067 BEARING THRUST 1 6 2661058BD235 O RING 2 7 430037 BUMPER 1 8 430051 LATCH RING 3 SLOT NOT USED ON MODEL J 1 9 MS16562 2...

Page 46: ...ED ON MODEL F S 2 23 NAS1291C4M NUT SELF LOCKING HEXAGON 2 23A NAS1291C4M NUT SELF LOCKING HEXAGON NOT USED ON MODEL F S 2 24 430232 BUSHING 2 25 2661058BD208 O RING 1 26 430030 RING BACKUP 1 27 43004...

Page 47: ...2661058BD013FS DELETED SUPERSEDED BY 2661058BD013 RF 2661058BD013 O RING SUPERSEDES 2661058BD013FS 1 46 430230 SCREW BUTTON HEAD 1 47 AN4C 13A BOLT MACHINE NOT USED ON MODEL F S 2 47A AN4C 13A BOLT M...

Page 48: ...BLE A 1 63 430202 DRAG RING ASSY F 1 64 AN4C 16A BOLT MACHINED F 2 65 MS35338 139 WASHER LOCK F 2 66 430041 RETAINER DRAG RING F 2 67 430042 DRAG RING F 1 68 2713509 SEAT NOSE SEAL D 1 69 430398 BRACK...

Page 49: ...DAPTER FOR NOZZLE WITH TEO26383 OR REV R AND SUBSEQUENT REVISION LETTER G1 H1 L1 N1 P Q R 3 3 4 4 6 6 7 7 1 76 430062 CAP SEAL G1 H1 L1 N1 P Q R 3 3 4 4 6 6 7 7 1 77 2661058BD040 O RING G1 H1 L1 N1 P...

Page 50: ...584B THRU F584F 3 1 F584B BODY ASSY 2 5 INCH FEMALE BSP PARALLEL INLET ALTERNATE TO F584A THRU F584F 3 1 F584C BODY ASSY 3 INCH FEMALE NPT INLET ALTERNATE TO F584A THRU F584F 3 1 F584D BODY ASSY 2 INC...

Page 51: ...516F 6 8 1 F1516E BODY ASSY 3 INCH BSPP ALTERNATE TO F1516A THRU F1516F 6 8 1 F1516F BODY ASSY 2 INCH BSPP ALTERNATE TO F1516A THRU F1516E 6 8 1 86 F582A BODY ASSY 2 5 INCH NPT FEMALE INLET ALTERNATE...

Page 52: ...582D F582F F582K F582T F582U AND F582X 7 9 1 F582X BODY ASSY 2 INCH BSP P1 FEMALE INLET ALTERNATE TO F582A THRU F582D F582F F582K F582T F582U AND F582V 7 9 1 87 430212 DELETED SUPERSEDED BY 430212 1 8...

Page 53: ...S KITS AVAILABLE KIT P N DESCRIPTION ITEMS IN KIT IPL Figure 1 KITF145 1 Major Seal Kit 2 4 5 6 11 25 26 45 59 60 and 61 KITF145 2 Minor Seal Kit 4 11 25 26 and 59 KITF145 3 Seal Kit for Mod P Only 76...

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