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Blaze 400 Pro

FOR OUTDOOR USE ONLY

PATIO GAS BRAAI

WARNING

Read and follow all Safety, Assembly, and Use & Care Instructions in
this guide before assembling and cooking with this grill.

Failure to follow all instructions in this Use & Care Guide may lead to
fire or explosion, which could result in property damage, personal
injury or death.

This appliance complies with the requirements of SANS 1539

www megamaster co za

www.megamaster.co.za

Manufactured in China· Distributed by Mega Group · PO Box 15, Woodlands, 0027, South Africa· Tel: +27(0)12 802 1515

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Summary of Contents for Blaze 200

Page 1: ...SA Permit Number 1185 18 RSA 08 A www megamaster co za www megamaster co za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 dWARNING To reduce the risk of fire burn hazard or other injury read the manual carefully and completely before using your grill using your grill dfgWARNING This grill is not intended to be installed in or on recreati...

Page 2: ... 22 23 24 24 25 26 Grill Lighting Instruction 26 26 27 DANGER WARNING Safety Instruction If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP gas cylinder not connecte...

Page 3: ...ooking vessel beyond maximum fill line 5 Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appliance until liquids have cooled to 115ºF 45ºC or less 6 This appliance is not intended for and should never be used as a heater 7 If fi h ld k f th li d i di t l ll fi 7 If a fire should occur keep away from the appliance and immediately call your fire depa...

Page 4: ... appliance as described in below Should the appliance again BURN BACK close the valves and examine the mixing tube or burner for any obstruction If there are no obstructions and the burn back still occurs call a technician to examine the appliance and make any necessary repairs Do not make any unnecessary adjustments or If an external electrical source is utilized for lights or rotisserie motors T...

Page 5: ...The replacement hose assembly shall be that specified by the manufacturer Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used Never substitute other types of regulator Contact customer service for manufacturer specified replacement parts This outdoor cooking gas appliance is equipped vapor withdrawal The LP gas cylinder used must have a collar to prote...

Page 6: ...t thereby damaging the grill and making it unsafe to operate Inspect the grill at least twice a year WARNING Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use care must be used as the grill produces intense heat that can increase accident potential When using this appliance basic safety practices must be followed including the following Do not r...

Page 7: ...handle it Do not allow grease deposits attempting to handle it Do not allow grease deposits to collect in the grease tray at the bottom of the grill s firebox Clean the grease tray often Do not use aluminum foil to line the grill racks or grill bottom This can severely upset combustion air flow or trap excessive heat in the control area For proper lighting and performance of the burners k h b l I ...

Page 8: ...rt leg rear right 1pc J Side shelf left 1pc K Side Burner right 1pc L Grease tray 1pcs M Flame tamer 3pcs N Cooking grid 2pcs O Warming rack 1pc P Side burner cooking grid 1pc Q Triangle bracket left 1pc R Triangle bracket right 1pc S Cylinder support bracket 2pcs T Grease box 1pc U Grease cup support bracket A 1pc V Grease cup support bracket B 2pcs W Wheel cap 2pc X Wheel 2pcs 8 bracket A 1pc br...

Page 9: ... Control knob 1pc AB Pulse igniter module 1pc Y Cart caster insert 2pcs AD Temperature gauge 1pc AC 1 5 Volt AA Size Alkaline Battery 1pc AE Grease tray latch 1pc AF Temperature gauge seat 1pc AG Side burner igniter wire 1pc 9 ...

Page 10: ...present Compare parts with package contents list and diagram If any part is missing or damaged do not attempt to assemble the product Contact customer service for diagram If any part is missing or damaged do not attempt to assemble the product Contact customer service for replacement parts Estimated Assembly Time 40 minutes Tools required for assembly T S d i t i l d d Truss Screwdriver 10 Truss S...

Page 11: ... 02 05 56 59 55 06 02 60 61 07 61 52 53 54 57 21 08 10 09 07 58 47 51 48 49 50 20 19 22 42 43 46 44 41 45 12 15 14 18 17 13 16 11 40 21 41 39 37 38 18 24 28 27 26 30 39 24 25 23 29 29 31 30 33 34 11 23 26 32 33 35 36 34 34 ...

Page 12: ... burner flex gas line 1 1 45 Side burner lid hinge rod pin 1 2 15 Main manifold 1 1 46 Side burner lid hinge rod 1 2 16 Main control panel 1 1 47 Grease tray 1 1 17 Bezel 1 4 48 Grease tray latch 1 1 Grease cup support bracket 18 Control knob 1 5 49 Grease cup support bracket A 1 1 19 Side shelf left 1 1 50 Grease cup support bracket B 1 2 20 Side shelf end cap left 1 1 51 Grease box 1 1 21 Hooks ...

Page 13: ...2 C were loosened above As shown in Fig 2 Note Make sure the flat side of Side Panel C faces out to the left when attaching F G c Loosen but do not remove the eight screws that were pre assembled on the Cart Leg Front Right H and Cart Leg Rear Right I Attach Cart Leg Front Right H and Cart Leg Rear Right I to Side Panel C and Side Panel Right Top D by aligning the holes on the Side Panel C and Sid...

Page 14: ...the outside of the cart leg As shown in Fig 4 Hole c Repeat step 2a and 2b to attached the right legs to the Bottom Panel B make sure all screws are tight B Fig 5 E 3 Front Panel Assembly a Loosen but do not remove the screws which were pre assembled on the cart legs align the holes of the bottom Front Panel E with the screw in the legs then place the Front Panel E onto the screws in the cart legs...

Page 15: ...6 b Tighten the screws Note The flat portion of the triangle brackets should face the rear of the grill 5 Wheel Assembly a Place the wheel X on the Axle attached to Cart Leg Front Right H and Cart Leg Rear Right I place 1pc Flat Washer H7 to the wheel then place and tighten 1 N t H3 th A l A h i Fi 7 Fig 7 I 2xH3 2xH7 1pc Nuts H3 on the Axle As show in Fig 7 b Repeat step 5a to attached the other ...

Page 16: ...from the carton and carefully place onto the grill cart Lid handle will face front and be above front panel As shown in Fig 9 b Attach Firebox A to the grill cart by using 4pcs Truss Head Screws H2 As shown in Fig 9 Head Screws H2 As shown in Fig 9 8 Temperature Gauge Assembly Att h T t G AD d T t Fig 10 AF AD Attach Temperature Gauge AD and Temperature Gauge Housing AF to the lid by using 1pc hex...

Page 17: ...y using 3pcs Truss Head Screws H2 and 3pcs Flat Washers H6 to attach the Side Shelf Left J to the 3xH2 3xH6 A Firebox A As shown in Fig 11 and Fig 12 a1 b Tighten screws loosened in 9a Ensure all screws are tight J c Using 1pc Truss Head Screw H1 and 1pc Flat Washer H5 to attached the Side Shelf Left J to the left side of main control panel As shown in Fig 12 a2 Fig 12 A 1xH1 1xH5 a1 J a2 17 ...

Page 18: ...ead Screw H1 and 1pc Flat Washer H5 to attached the Side Burner Right K to the right side of main control panel As shown in Fig 14 a2 1xH1 1xH5 K a1 11 Pulse Igniter Module and Battery Assembly a Remove igniter battery cap and lock washer from Fig 15 a2 a Remove igniter battery cap and lock washer from igniter Insert Pulse Igniter Module AB through from back of side burner control panel secure loc...

Page 19: ...side burner lid and place the Side Tube Burner Z through the opening Place the Side Tube Burner Z tube over the side burner gas Valve and make sure side burner gas valve is inserted into side burner tube Then with two screws secure the side burner from underneath to th Sid B Ri ht K A h i Fi 17 d the Side Burner Right K As shown in Fig 17 and Fig 18 a1 Z b Connect Side Burner Ignition Wire AG to t...

Page 20: ... into the valve stem and tighten it As shown in Fig 20 Fig 20 stem and tighten it As shown in Fig 20 13 Grease Tray and Grease Box Installation a Attached Grease Tray Latch AE to Grease Tray L by sing 2pcs Tr ss Head Scre H1 As sho n in Fig 21 AA Fig 21 2xH1 using 2pcs Truss Head Screw H1 As shown in Fig 21 L AE b Attached Grease Cup Support Bracket B V to Grease Tray L by using 4pcs Truss Head Sc...

Page 21: ...ht position as show in Fig 23 V 2xH1 U d Install the Grease Tray L from the rear of the grill by sliding the tray on the glides at the rear of the grill until centered under the cooking area As shown in Fig 24 Fig 24 e Install the Grease Box T under the Grease Tray L As shown in Fig 24 L T 14 Cooking Components Installation a Place the Flame Tamers M Cooking Grids N into the grill As shown in Fig ...

Page 22: ...ll place the Liquid Propane gas cylinder into the Bottom Panel B hole Then attached the regulator to the Liquid Propane cylinder by turning the regulator handle clockwise If the outdoor cooking appliance is not in use the gas must be turned CLOSED position at the Liquid Propane Cylinder As show in Fig 27 Always keep the LP gas cylinder at 90 upright orientation to provide B 90 upright orientation ...

Page 23: ...only if the cylinder is disconnected and removed from the outdoor cooking gas appliance The cylinder system must be arranged for vapor withdrawal The cylinder must include a collar to protect the cylinder valve Remove the plastic valve cover from the LP gas cylinder Make sure the grill gas hoses do not contact the grease pan or grill firebox when the LP gas cylinder is placed into Check each fitti...

Page 24: ...b rner is tested and adj sted at the factor DO NOT SMOKE WHILE LEAK TESTING NEVER PERFORM LEAK TEST WITH AN OPEN FLAME Make a soap solution of one part liquid detergent and one part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the LP gas cylinder is 80 full TO TEST Each grill burner is tested and adjusted at the factory p...

Page 25: ...d with the cylinder valve Other types of caps or plugs may result in leakage of LP gas The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children Your grill is ready to use 25 ...

Page 26: ...E This barbecue unit is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner positioned above each burner Grill Lighting Instructions WARNING IMPORTANT BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be repl...

Page 27: ...ay from the burner this is a indication of excessive oxygen Each burner is adjusted prior to shipment however variations in the local gas supply may make minor adjustments necessary Lighting Instructions Note Remove all packaging including straps before using the grill 1 Open lid during lighting 2 Make sure all the knobs are in the OFF position and then turn the Liquid Propane Cylinder valve ON by...

Page 28: ... burner as it must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill MAIN GRILL BURNER CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Remove excessive build up with a metal scraper Clear any c...

Page 29: ...u may save the cost of a service call PREHEATING The grill lid should be in a closed position during the preheat time period It is necessary to preheat the grill before cooking certain foods depending on the type of food and the cooking temperature Food that requires a high cooking temperature needs a pre heat period of five minutes food that requires a lower cooking temperature needs only a perio...

Page 30: ...Make sure the grill area is clear of dust Make sure the burner and orifices are clean Check for spiders and insects The regulator has a safety device that restricts the flow of gas in the event of a leak This safety device can be triggered without a gas leak To reset the safety device turn off all burners and close the LP cylinder valve Disconnect the regulator from the LP cylinder and wait one mi...

Page 31: ...t grill for 15 20 minutes then sear steaks on each side for two minutes Next grill 3 to 5 minutes on each side or until desired doneness Grill turning once when juices rise to the Ground Meats 1 2 to 3 4 inches Medium 8 to 15 minutes surface or until desired amount of doneness Do not leave hamburgers unattended since a flare up could occur quickly Ribs 1 2 or full rack Medium 20 to 40 minutes Gril...

Page 32: ...use of any other cylinder any lti d t th d t ill id th t resulting damage to the product will void the warranty This product is intended for use with the supplied low pressure 2 8kPa LP gas regulator use with any other type of pressure regulator and any resulting damage to the product will void the warranty It is the responsibility of the product owner to safely store and protect the grill from th...

Page 33: ...this grill Failure to follow all instructions in this Use Care Guide may lead to fire or explosion which could result in property damage personal injury or death This appliance complies with the requirements of SANS 1539 www megamaster co za www megamaster co za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 33 ...

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