Mec MMAE16 Service & Parts Manual Download Page 1

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Part # 95811

April 2022

Service & Parts Manual

Serial Number Range

17400000 - Up

MMAE16

ART_5805A

Summary of Contents for MMAE16

Page 1: ...Part 95811 April 2022 Service Parts Manual Serial Number Range 17400000 Up MMAE16 ART_5805A...

Page 2: ...ril 2022 Revision History Date Reason for Update April 2022 New Release 1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www ME...

Page 3: ...nance Safety 7 Section 6 Electrical System and Total System 8 Electrical System and Total System 8 Section 7 Machine Components 9 Machine Components 9 Section 8 Emergency Systems and Procedures 10 Eme...

Page 4: ...on 14 Mast 54 Mast and Chassis Installation 54 Mast Assembly 56 Mast 1 Assembly 58 Mast 2 Assembly 60 Mast 3 Assembly 62 Mast 4 Assembly 64 Mast 5 Assembly 66 1 3 Mast Lifting Chain Installation 68 2...

Page 5: ...ordering the correct replacement parts All parts represented here are manufactured and supplied in accordance with MEC quality standards We recommend that you use genuine MEC parts to ensure proper op...

Page 6: ...onstrate our commitment to Quality and our relentless ongoing efforts towards Continuous Improvement due to which product specifications are subject to change without notice Any procedures not found w...

Page 7: ...in property damage GREEN and the word NOTICE Indicates operation or maintenance information Regular inspection and constant maintenance is the key to efficient economical operation of your aerial wor...

Page 8: ...eel Load 800 lbs 363 kg Controls Proportional AC Outlet In Platform Standard Power Source 2 12V 115Ah AGM System Voltage 24 V Tire Size 9 3 1 in 230 80 mm Airborne Noise Emissions 70 dB A weighted Max...

Page 9: ...20 51 55 69 74 5 68 75 92 102 1 2 13 65 72 88 97 5 86 96 116 130 1 2 20 76 84 103 114 102 112 138 152 9 16 12 95 105 129 142 127 140 172 190 9 16 18 111 123 150 167 148 164 200 222 5 8 11 126 139 171...

Page 10: ...27 31 36 5 M10 1 50 29 35 39 47 42 52 57 70 M12 1 75 52 62 70 84 75 91 102 123 M14 2 00 85 103 115 139 120 146 163 198 M16 2 50 130 158 176 214 176 216 238 293 M18 2 50 172 210 233 284 240 294 325 398...

Page 11: ...n working under an elevated platform NEVER perform work on the machine with the platform elevated without first using a 2 4 to support the mast section as is shown below Alternatively the platform can...

Page 12: ...ne This can cause damage to the electrical system battery explosion and personal injury Total System FAILURE TO PERFORM PREVENTIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPE...

Page 13: ...ower Switch Ground Control Panel Comms Cable Power To Platform Cable Chassis Mast Assembly Main Platform Front Wheel Rear Wheel Forklift Pockets Lanyard Anchorage Motor Controllers Batteries Lifting P...

Page 14: ...TOP switch at the base controls and the platform control box Press the EMERGENCY STOP switch at any time to stop all machine functions Pull switch to reset Either switch will stop all machine function...

Page 15: ...rm and emergency red Emergency Stop button to the ON position Turn the key switch to the ground position while pressing and holding down the Menu Enter Button button on the ECU panel to enter the pass...

Page 16: ...n the machine ART_5803B Fully lower the platform The platform must remain lowered during all loading and transport procedures Position the forklift forks in position as the figure above Drive forward...

Page 17: ...eels Mast and mast braces Limit switches alarms and horn Nuts bolts and other fasteners Platform entry gate Alarms and beacons if equipped Platform Control Panel Pothole guard Check entire machine for...

Page 18: ...ly Q Wires not damaged Plugs tight Q Manual box in good condition Q Limit Switches adjustment operation lubed Q Operators Manual in manual box Q Cleanliness All debris excessive dirt removed Q PLATFOR...

Page 19: ...is replaced Open the operator s manual to the decals inspection section Carefully and thoroughly inspect all decals on the machine for legibility and damage Result The machine is equipped with all req...

Page 20: ...e New parts will be required to perform this procedure The 30 day maintenance procedure is a one time procedure to be performed after the first 30 days or 40 hours of usage After this interval refer t...

Page 21: ...Be sure that the battery cable connections are free of corrosion Note Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables...

Page 22: ...he center chassis area Raising electric cylinder Driving motor Install the covers back Raise and then lower the platform Inspect the following areas for burnt chafed corroded and loose wires Auto hose...

Page 23: ...ground controls will stop all machine operation even if the key switch is switched to platform control 5 Clean and Lubricate the Columns Tools will be required to perform this procedure New parts will...

Page 24: ...of hazards or unsafe conditions Turn the key switch to platform control Pull out the ground red Emergency Stop button to the ON position Turn the platform red Emergency Stop button clockwise to the O...

Page 25: ...ch to platform control Pull out the ground and platform red Emergency Stop button to the ON position Lower the platform to the stowed position Press the drive function select button Choose a point on...

Page 26: ...p button to the ON position Lower the platform to the stowed position Press the slow speed select button Choose a point on the machine i e contact patch of a tire as a visual reference for use when cr...

Page 27: ...unctioning properly Result The pothole guard contacts the block and does not fully deploy the LED readout screen does not show code 18 the alarm does not sound and the machine will continue to lift th...

Page 28: ...h each other tightly after regulating the length of the chain The same link of the mast is pulled by two chains and endures the raised weight loads at the same time If one of the chains loses efficacy...

Page 29: ...equency of application depends on surrounding conditions and conditions of use The frequency of application must ensure that a sufficient quantity of fluid oil is present in the chain links If the cha...

Page 30: ...asure more than 2 from the section of the original link 2 see table above Measure the value of 1 using an appropriate method Check that no line or element is damaged or missing Check that links are no...

Page 31: ...ndicating a normal condition Result The overload alarm at the platform controls sounds Calibrate the platform overload system Add an additional weight to the platform not to exceed 25 of the maximum r...

Page 32: ...the lubricating grease promptly If the lubricating grease is not replaced at the two year inspection test the grease quarterly Replace the grease when it fails the test Raise the platform to the posi...

Page 33: ...trols PCU Emergency Lowering Button Emergency Down Battery ECU Hour Meter Main Power Switch Ground Control Panel Mast Assembly Motor Controllers Batteries Battery Charger Chassis Covers Removed To Sho...

Page 34: ...nd the toggle switch 18 Pothole Guard Fault All Models Check the pothole board and switches If stowed check limit switch 31 Pressure Sensor Fault Micro19 Check option code See Service manual for instr...

Page 35: ...U then the voltage to the ECU and PCU 80 Over 80 Load Warning All Models Platform is getting close to limit of weight 90 Platform Load is over 90 All Models Consider removing weight from platform 99 O...

Page 36: ...on top of the control handle The right button increases the setting The left button decreases the setting Number represent a percentage 99 means 99 9 9 dot between the digits means 100 ART_5127 LED In...

Page 37: ...p of the Control Handle High Drive Speed may be changed from 00 to 9 9 Factory setting is 9 9 Save the new setting See top of page for Saving New Values 1 2 3 4 ART_5130 Low Speed Drive This parameter...

Page 38: ...Lift Speed This parameter controls the speed at which the platform elevates Press the Lift Mode Select button The button will light up indicating this mode is active Adjust the speed using the steer l...

Page 39: ...ole Check Switch Indoor Lift Up Switch Lift Down Switch Right Steer Left Steer Outdoor Lift Up Switch Platform Extended Switch SQ3 SQ4 SQ1 SQ5 8 002 RD 20 4 002 RD 20 5 002 RD 20 Indoor Lift Up Switch...

Page 40: ...Page 36 MMAE16 Service Parts Manual April 2022 Notes...

Page 41: ...rs and identifying and ordering the correct replacement parts All parts represented here are manufactured and supplied in accordance with MEC quality standards We recommend that you use genuine MEC pa...

Page 42: ...sembly Installation Steer Linkage and Wheels Assembly Installation MMAE16 ART_5925 ILLUSTRATION No A 14 12 13 12 11 10 9 1 12 13 10 12 11 1 14 17 16 18 19 20 8 15 9 5 6 4 2 3 1 8 1 7 21 22 23 24 25 27...

Page 43: ...41210 Bearing 2 15 REF Steer Linkage and Wheels Assembly Refer To Page 40 1 16 44639 Electric Cylinder Assembly 1 44640 Electric Cylinder 1 44641 Reducer 1 44642 Brake 1 44643 Motor 1 17 44644 Sensor...

Page 44: ...rvice Parts Manual April 2022 Section 13 Chassis Steer Linkage and Wheels Assembly Steer Linkage and Wheels Assembly MMAE16 ART_5926 ILLUSTRATION No 11 8 10 9 7 19 9 20 21 22 13 12 14 15 16 15 17 18 1...

Page 45: ...y 2 7 53348 Screw THMS M04 0 70 10 6 8 41323 Cover 2 9 44638 Cotter Pin 4 10 53416 Castle Nut M20 2 50 1 50 2 11 44649 Wheel 2 12 53269 Screw CSCS M05 0 80 16 8 13 41230 Bearing Cover 2 14 44650 Wheel...

Page 46: ...rvice Parts Manual April 2022 Section 13 Chassis Drive Wheel Assembly Drive Wheel Assembly MMAE16 ART_5927 ILLUSTRATION No 8 7 6 3 9 2 1 11 10 5 4 3 2 1 4 19 18 17 16 15 21 16 15 20 9 8 6 13 14 12 14...

Page 47: ...t 2 7 44649 Wheel 2 8 53416 Castle Nut M20 2 50 1 50 2 9 41323 Cover 2 10 43563 Cotter Pin 2 11 53348 Screw THMS M04 0 70 10 6 12 50001 WSHR M08 Standard Flat Washer 12 13 53055 WSHR M08 Spring Washer...

Page 48: ...Service Parts Manual April 2022 Section 13 Chassis Pothole Protection Assembly Pothole Protection Assembly MMAE16 ART_5928 ILLUSTRATION No 2 11 3 12 8 8 3 13 16 14 15 3 17 19 15 18 4 5 10 1 8 6 1 7 8...

Page 49: ...Roller 2 6 53417 Nut NNYL M16 2 00 Flange 2 7 44665 Washer 4 8 41222 Bearing 10 9 44666 Spring 2 10 44667 Linkage Weldment 1 11 44668 Pothole Link Plate 2 12 44669 Pothole Guard Weldment 1 13 44670 P...

Page 50: ...l April 2022 Section 13 Chassis Electric Control Assembly Electric Control Assembly MMAE16 ART_5929 ILLUSTRATION No 5 6 2 3 4 1 9 7 6 8 10 8 6 6 11 4 15 13 22 21 20 19 7 5 3 14 16 17 18 12 30 32 33 24...

Page 51: ...4 13 53263 Screw THMS M04 0 70 8 2 14 41575 Plug 1 15 53226 Screw CSCS M06 1 00 16 4 16 44676 Mounting Plate 1 17 44677 Frame Weldment 1 18 44678 Pushbutton Switch 1 19 53038 WSHR M05 Standard Flat Wa...

Page 52: ...6 Service Parts Manual April 2022 Section 13 Chassis Motor Controller Assembly Motor Controller Assembly MMAE16 ART_5930 ILLUSTRATION No 8 11 9 10 16 15 17 19 18 1 12 14 2 3 13 20 11 10 9 11 21 10 9 4...

Page 53: ...sembly 1 44031 150A Fuse 1 41092 Fuse Seat 1 7 44683 Mounting Plate 1 8 44684 DC Contactor 1 9 53038 WSHR M05 Standard Flat Washer 6 10 53043 WSHR M05 Spring Washer 6 11 53354 Screw PHMS M05 0 80 10 6...

Page 54: ...Page 50 MMAE16 Service Parts Manual April 2022 Section 13 Chassis Ground Control Assembly Ground Control Assembly Micro26AC ART_5870 ILLUSTRATION No 2 4 6 7 8 9 3 1 5...

Page 55: ...0 Shell Components 1 2 41568 Alarm 1 43631 Alarm Nut 1 3 44691 Alarm Harness 1 4 44692 Main Board 1 5 44693 Display 1 6 44795 Decal Ground Control Panel 1 7 41418 Key Switch 1 91574 Key 1 8 41157 Emer...

Page 56: ...arts Manual April 2022 Section 13 Chassis Chassis Accessory Installation Chassis Accessory Installation MMAE16 ART_5931 ILLUSTRATION No 12 3 4 9 3 4 11 10 6 3 7 8 A 5 7 3 23 24 25 3 4 3 4 1 2 A 18 19...

Page 57: ...3 Screw SHCS M06 1 00 25 6 9 44699 Cover 1 10 53138 Screw SHCS M06 1 00 16 4 11 53208 Screw PHMS M06 1 00 14 16 12 44700 Rubber Pad 4 13 44701 Plate 1 14 53348 Screw THMS M04 0 70 10 3 15 44702 Cover...

Page 58: ...Page 54 MMAE16 Service Parts Manual April 2022 Mast and Chassis Installation Mast and Chassis Installation MMAE16 ART_5932 ILLUSTRATION No 1 2 3 4 Mast and Chassis Installation Section 14 Mast...

Page 59: ...e Parts Manual April 2022 Section 14 Mast Item MEC Description Qty 1 REF Mast Assembly Refer To Page 56 1 2 50049 Nut NNYL M10 1 50 2 3 50002 WSHR M10 Standard Flat Washer 4 4 50421 Screw HHCS M10 1 5...

Page 60: ...Page 56 MMAE16 Service Parts Manual April 2022 Section 14 Mast Mast Assembly Mast Assembly MMAE16 ART_5933 ILLUSTRATION No 5 2 3 4 1...

Page 61: ...Mast Item Part Number Description Qty 1 REF Mast 1 Assembly Refer To Page 58 1 2 REF Mast 2 Assembly Refer To Page 60 1 3 REF Mast 3 Assembly Refer To Page 62 1 4 REF Mast 4 Assembly Refer To Page 64...

Page 62: ...ice Parts Manual April 2022 Section 14 Mast Mast 1 Assembly Mast 1 Assembly MMAE16 ART_5934 ILLUSTRATION No 1 2 3 4 7 8 6 5 9 3 4 10 2 3 4 13 12 11 14 15 3 4 16 18 20 17 19 18 21 4 24 23 22 3 4 25 3 1...

Page 63: ...1 11 50068 WSHR M06 Flat Fender Washer 8 12 53046 WSHR M06 Spring Washer 8 13 53104 Screw HHCS M06 1 00 12 8 14 44714 Cable Reel 1 15 53116 Screw SHCS M05 0 80 12 8 16 44715 Reel Bracket 1 17 44716 S...

Page 64: ...Page 60 MMAE16 Service Parts Manual April 2022 Section 14 Mast Mast 2 Assembly Mast 2 Assembly MMAE16 ART_5935 ILLUSTRATION No 3 2 1 14 15 13 16 19 18 14 17 20 21 9 10 11 12 4 5 6 7 5 8...

Page 65: ...6 6 53421 Screw BHCS M06 1 00 20 8 7 44718 Slide Block 12 8 53026 Screw BHCS M06 1 00 12 24 9 44721 Cover 1 10 53038 WSHR M05 Standard Flat Washer 2 11 53043 WSHR M05 Spring Washer 2 12 53378 Screw PH...

Page 66: ...Page 62 MMAE16 Service Parts Manual April 2022 Section 14 Mast Mast 3 Assembly Mast 3 Assembly MMAE16 ART_5936 ILLUSTRATION No 5 9 8 5 7 4 6 12 11 10 1 3 2 14 16 17 15 13...

Page 67: ...Mast 3 Weldment 1 4 44716 Slide Block 4 5 44717 Adjusting Plate 16 6 53421 Screw BHCS M06 1 00 20 8 7 53026 Screw BHCS M06 1 00 12 24 8 44718 Slide Block 12 9 44721 Cover 1 10 53038 WSHR M05 Standard...

Page 68: ...Page 64 MMAE16 Service Parts Manual April 2022 Section 14 Mast Mast 4 Assembly Mast 4 Assembly MMAE16 ART_5937 ILLUSTRATION No 2 1 3 4 5 6 5 12 14 15 4 13 8 9 8 11 7 10...

Page 69: ...8 1 25 30 12 4 53055 WSHR M08 Spring Washer 16 5 50001 WSHR M08 Standard Flat Washer 18 6 53385 Screw SHCS M08 1 25 30 6 7 44716 Slide Block 4 8 44717 Adjusting Plate 16 9 53421 Screw BHCS M06 1 00 20...

Page 70: ...Page 66 MMAE16 Service Parts Manual April 2022 Section 14 Mast Mast 5 Assembly Mast 5 Assembly MMAE16 ART_5938 ILLUSTRATION No 9 1 2 3 4 5 6 7 8 10 11 18 19 20 18 21 17 13 14 16 12 15...

Page 71: ...3173 Screw SHCS M05 0 80 10 2 7 53043 WSHR M05 Spring Washer 2 8 50525 WSHR M05 Flat Fender Washer 2 9 44738 Mast 5 Weldment 1 10 50001 WSHR M08 Standard Flat Washer 6 11 53210 Screw SHCS M08 1 25 25...

Page 72: ...Page 68 MMAE16 Service Parts Manual April 2022 Section 14 Mast 1 3 Mast Lifting Chain Installation 1 3 Mast Lifting Chain Installation MMAE16 ART_5939 ILLUSTRATION No 7 3 5 8 1 4 6 2 3...

Page 73: ...4 Mast Item Part Number Description Qty 1 REF Mast 3 Assembly Refer To Page 62 1 2 44744 Pin 4 3 44389 Pin 4 4 44745 Chain 2 5 44746 Chain Terminal 2 6 53373 Nut NHEX M10 1 50 4 7 44747 Disc Spring 40...

Page 74: ...Page 70 MMAE16 Service Parts Manual April 2022 Section 14 Mast 2 4 Mast Lifting Chain Installation 2 4 Mast Lifting Chain Installation MMAE16 ART_5940 ILLUSTRATION No 8 5 3 6 9 1 4 7 2...

Page 75: ...Item Part Number Description Qty 1 REF Mast 4 Assembly Refer To Page 64 1 2 44744 Pin 2 3 44748 Pin 1 4 44745 Chain 2 5 44389 Pin 2 6 44746 Chain Terminal 2 7 53373 Nut NHEX M10 1 50 4 8 44747 Disc Sp...

Page 76: ...Page 72 MMAE16 Service Parts Manual April 2022 Section 14 Mast 3 5 Mast Lifting Chain Installation 3 5 Mast Lifting Chain Installation MMAE16 ART_5941 ILLUSTRATION No 7 1 3 2 5 8 4 6 3...

Page 77: ...4 Mast Item Part Number Description Qty 1 REF Mast 5 Assembly Refer To Page 66 1 2 44744 Pin 4 3 44389 Pin 4 4 44745 Chain 2 5 44746 Chain Terminal 2 6 53373 Nut NHEX M10 1 50 4 7 44747 Disc Spring 40...

Page 78: ...Page 74 MMAE16 Service Parts Manual April 2022 Section 14 Mast Electric Cylinder Installation Electric Cylinder Installation MMAE16 ART_5942 ILLUSTRATION No 9 6 7 11 8 1 5 10 4 3...

Page 79: ...nder Assembly 1 44750 Electric Cylinder 1 44751 Reducer 1 44752 Brake 1 44753 Motor 1 3 50001 WSHR M08 Standard Flat Washer 16 4 53055 WSHR M08 Spring Washer 16 5 50032 Screw HHCS M08 1 25 30 16 6 447...

Page 80: ...ervice Parts Manual April 2022 Platform and Mast Installation Platform and Mast Installation MMAE16 ART_5943 ILLUSTRATION No 12 16 15 14 3 13 1 4 5 6 9 10 7 8 11 2 3 Platform and Mast Installation Sec...

Page 81: ...lat Washer 6 4 50047 Nut NNYL M06 1 00 4 5 44756 Cover 1 6 44757 Load Sensor Amplifier 1 7 50049 Nut NNYL M10 1 50 2 8 50002 WSHR M10 Standard Flat Washer 4 9 44758 Spacer Sleeve 2 10 50421 Screw HHCS...

Page 82: ...Page 78 MMAE16 Service Parts Manual April 2022 Section 15 Platform Main Platform Assembly Main Platform Assembly MMAE16 ART_5944 ILLUSTRATION No 8 14 15 6 7 3 12 13 4 2 5 9 10 11 1...

Page 83: ...2 6 53275 Screw CSCS M08 1 25 45 8 7 41360 Roller Bracket 2 8 44761 Washer 2 9 53354 Screw PHMS M05 0 80 10 2 10 53038 WSHR M05 Standard Flat Washer 2 11 53043 WSHR M05 Spring Washer 2 12 44721 Cover...

Page 84: ...6 Service Parts Manual April 2022 Section 15 Platform Platform Extension Assembly Platform Extension Assembly MMAE16 ART_5945 ILLUSTRATION No 10 11 12 13 14 15 16 4 5 6 4 7 8 9 20 26 1 21 18 24 22 2 1...

Page 85: ...m Control Box Assembly Refer To Page 84 1 11 53248 Screw CARB M08 1 25 45 1 12 44766 Platform Control Box Mount Bracket 1 13 42500 Locating Plate 1 14 42501 Handle 1 15 50048 Nut NNYL M08 1 25 1 16 53...

Page 86: ...Page 82 MMAE16 Service Parts Manual April 2022 Section 15 Platform Platform Locking Device Assembly Platform Locking Device Assembly Micro19 XD Art_5621 ILLUSTRATION No 3 4 7 8 1 2 5 6...

Page 87: ...ion 15 Platform Item Part Number Description Qty 1 50049 Nut NNYL M10 1 50 2 2 50002 WSHR M10 Standard Flat Washer 2 3 41143 Foot Pedal 1 4 41144 Lock Pin Housing 1 5 41145 Spring 1 6 41146 Lock Pin 1...

Page 88: ...Page 84 MMAE16 Service Parts Manual April 2022 Section 15 Platform Platform Control Box Assembly Platform Control Box Assembly Micro26AC ART_5885 ILLUSTRATION No 1 2 3 4 5 6 7 8 9 10 11 12...

Page 89: ...97 Decal Platform Control Panel 1 6 41149 Joystick 1 43621 Function Enable Switch 1 41150 Joystick Cover 1 43622 Joystick Steer Switch 1 43623 Switch Boot 1 7 44770 Connector 1 8 44771 Connector Cap 1...

Page 90: ...7 Relay Limit Switch Limit Switch 16 Rotary Sensor 14 15 15 Solid State Relay 2 Beacon Limit Switch Relay Circuit Breaker 24 Limit Switch 21 25 23 22 Motor Motor 26 26 Motor Controller Electric Cylind...

Page 91: ...tor Controller Negative Harness 1 11 44790 Battery Harness 1 12 44791 Lift Up Limit Switch Harness 1 13 44792 Ground Control Assembly 1 14 41334 Relay 1 15 44671 Limit Switch Pothole 2 16 41195 Rotary...

Page 92: ...Page 88 MMAE16 Service Parts Manual April 2022 Decals 1 1 2 2 3 4 5 6 7 8 9 10 11 10 11 10 11 10 11 12 12 13 13 14 15 16 17 18 19 19 19 19 20 20 21 22 22 23 23 24 25 26 27 28 Section 17 Decal Decals...

Page 93: ...44797 Qty 1 7 94120 Qty 1 8 94659 Qty 1 9 43910 Qty 1 10 41635 Qty 4 11 41634 Qty 4 12 41639 Qty 2 13 41648 Qty 4 14 95847 Qty 1 15 41641 Qty 1 16 8911 Qty 1 17 44844 Qty 1 18 90732 Qty 1 19 94362 Qty...

Page 94: ...rders MUST have a Purchase Order Number Fed Ex shipments require Fed Ex account number Part Number Description Quantity Price All back ordered parts will be shipped when available via the same ship me...

Page 95: ...on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp and is found upon inspection by MEC Aerial Plat...

Page 96: ...1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www MECawp com MEC Aerial Work Platforms...

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