background image

www.marketdirect.com.au   

    

Ph: 1300 494 494

Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved

 

 

All files and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may not be 
duplicated, copied, modified, or adapted, in any way without our written permission. Our Owner’s Manual may contain our 
service marks or trademarks as well as those of our affiliates or other companies, in the form of words, graphics, and logos. 

 

Your use of our Owner’s Manual does not constitute any right or license for you to use our service marks or trademarks, 
without the prior written permission of Market Direct Group Pty Ltd. 

 

Our Content, as found within our Owner’s Manual, is protected under Australian and foreign copyrights. The copying, 
redistribution, use or publication by you of any such Content, is strictly prohibited. Your use of our Owner’s Manual does not 
grant you any ownership rights to our Content.

DISCLAIMER:

 This manual is provided in good faith and Market Direct Group Pty Ltd.  

may amend or update this owner manual from time to time.

Use of Product

The intent and purpose of this manual is to assist owners in the correct use and operation of the product and outline the 
servicing schedule to be followed, ensuring the correct maintenance of the product.

 
Servicing

Servicing information contained in this owner manual is provided for those who have appropriate technical skills and relevant 
to the subject matter the publication deals with in regard to maintenance and repairs. The servicing content of this manual 
assumes a satisfactory technical knowledge and mechanical skills and experience. It is not suitable for people who are not 
trained or qualified in the subject matter it deals with. If you do not have the appropriate skills and experience, or if you do not 
have access to appropriate tools and equipment, you may injure yourself or others around you and/or you may cause damage 
to the Caravan you are working on, including making it unsafe. Users of this owner manual must:

• 

 Read all content thoroughly. It is especially important to have a good understanding of all the contents shown in the 
INTRODUCTION and SAFETY Sections of this publication.

• 

Use only the correct tools and equipment for all repairs and servicing.

• 

If part replacement is necessary, replace the part with the same part number or equivalent part. 

 

DO NOT replace it with a part of inferior quality.

• 

 Observe all ‘Cautions’ and ‘Notices’ to reduce the risk of personal injury during service or repair, or improper service or 
repair that may damage the Caravan or render it unsafe.

• 

 Understand that the ‘Cautions’ and ‘Notices’ in this publication are not exhaustive because it is impossible to warn of 
all possible hazardous consequences that might result from failure to follow the instructions in this publication. 

 

You must carry out your own risk assessments as you work.

 

Market Direct Group Pty Ltd. does not accept any and all liability which may arise because a user of this publication fails 
to follow directions in the publication or safe work methods associated with use and maintenance of the product.

Those without the required skills, knowledge, tools, and experience to work on and maintain this product should seek the 
services of a suitably qualified person or business. This publication is based on the latest product information at the time of 
release. However, specifications and procedures are subject to change without notice.

Summary of Contents for XT10E 2021

Page 1: ...Copyright Market Direct Group Pty Ltd 2021 All Rights Reserved Phone 1300 494 494 OWNER S MANUAL EDITION 2021 Version 1 XT10E HYBRID CARAVAN www marketdirect com au...

Page 2: ...res 16 Wheel Nuts 16 Hitch and Chains 16 Fire Extinguisher 16 Brakes Breakaway System 16 Lights 16 Setting Up the Caravan 17 Choosing a Spot to Set Up 17 Levelling Your Caravan 17 Using Wheel Chocks a...

Page 3: ...Safety Where fitted as option 42 MkII Diesel Heater 43 Protecting from Mould 44 Useful Accessories 45 Levelling Blocks 45 Wheel Chocks 45 Covers 45 Stone Protection 45 Electrical Trouble Shooting 46 R...

Page 4: ...nd experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access t...

Page 5: ...Hybrid Caravan DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME MODEL VIN BUILD...

Page 6: ...ng The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gr...

Page 7: ...ng towards the centreline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimet...

Page 8: ...ctric water FRIDGE SLIDE 1000mm L x 550mm W x 490mm H WATER TANK 1 x 120L fresh water WATER DELIVERY 12V electric pump HOT WATER SYSTEM Portable LP GAS water heater with shower head INTERNAL ENSUITE O...

Page 9: ...cific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 61...

Page 10: ...OT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death an...

Page 11: ...he body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground w...

Page 12: ...may create an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Unit provides 230 VAC treat the AC output socket the same as regular wall AC soc...

Page 13: ...nce charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and Anderson plug c...

Page 14: ...nderson plug can be connected to the start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp...

Page 15: ...possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire immediately close cylinder v...

Page 16: ...ted to the gas bayonet if fitted Removing the Hot Water System Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First o...

Page 17: ...intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g...

Page 18: ...ose to over the axle as possible and as low as possible Overhead cupboards should only be used for lightweight items such as clothes personal items bedding etc Heavy cooking equipment should be stored...

Page 19: ...e an accident Tyre Pressures Tyre pressures have a large effect on the handling of your caravan Tyres that are under the recommended pressure for the caravans actual weight can cause a dangerous sway...

Page 20: ...orrect torque using a torque wrench All wheel nuts are in place Hitch and Chains Ensure hitch and chains are free of damage Hitch locking mechanism functions correctly Hitch is properly lubricated Hit...

Page 21: ...er they are there to stabilise it once it is level Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a rattle gun or impact wrench Levelling front to ba...

Page 22: ...steer the trailer Stabiliser Legs Stabiliser legs are installed to stabilise the caravan when setup Stabiliser legs should never be used to jack a trailer as they are comprised of small bevel gears he...

Page 23: ...high winds are possible pack the awning away overnight It is your responsibility to know the weather prediction During rain the awning should be lowered on one side as illustrated below Mains Power T...

Page 24: ...when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extended per diagram 2 Diag 2 To connect the gas plug the h...

Page 25: ...to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Tru...

Page 26: ...94 494 22 Towing the Caravan Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Page 27: ...he groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connec...

Page 28: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place Coupling STEP 1 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is...

Page 29: ...button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through...

Page 30: ...utton 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position Lif...

Page 31: ...HARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQUIRES A BATTERY MONITOR VIEWABLE FROM THE DRIVERS POSITION WITH A MINIMUM OF A VISUA...

Page 32: ...damage Packing Down Your Caravan When packing down your caravan ensure the following All gas and electric appliances are turned off Gas is turned off at the gas bottle All loose items are secured and...

Page 33: ...fore packing up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the camper to draw away any residual water vapour If...

Page 34: ...lvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or...

Page 35: ...can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this Sealants around solar panel mounts should be checked annually to ensure they are in good condition...

Page 36: ...irect com au Ph 1300 494 494 32 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specifi...

Page 37: ...www marketdirect com au Ph 1300 494 494 33...

Page 38: ...protects the skirt from mechanical damage from the lifting mechanism and getting pinched by the roof Regular inspection and replacement when necessary is part of the maintenance schedule The illustra...

Page 39: ...extend their service life The following is an outline on how to gain the best performance and lifecycle from the battery fitted in your camper Always use a quality charger that caters to the voltage...

Page 40: ...www marketdirect com au Ph 1300 494 494 36 12 Volt Main Circuit Diagram COMING SOON...

Page 41: ...www marketdirect com au Ph 1300 494 494 37 12 Volt Switch Circuit COMING SOON...

Page 42: ...f the over temperature guard the device may not be supplied with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a d...

Page 43: ...perate the water heater when refueling the vehicle and when it is in the garage Items sensitive to heat e g spray cans must not be stored in the installation area since excess temperatures may occur t...

Page 44: ...oning P T safety valve this could cause an explosion The P T safety valve 4 is a safety component and must not be removed for any reason other than replacement The P T safety valve is not serviceable...

Page 45: ...sed for a longer period mount cowl cover non observance of this point can lead to the function of the appliance being impaired through water dirt or insects close stop cock valve in the gas supply lin...

Page 46: ...are unsuitable In order to avoid the colonization of micro organisms heat up the Truma UltraRapid to 70 C at regular intervals The drain valve Fig 2 3 and the P T safety valve Fig 2 4 are to be opera...

Page 47: ...mp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Symptom Cause Reme...

Page 48: ...mation is stamped on the bottle base Once you connect your gas bottle you can connect the external BBQ gas hose to the bayonet connection provided Once the bayonet is secure ensure all controls on the...

Page 49: ...intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g...

Page 50: ...fuel pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the tempera...

Page 51: ...h before starting or furnace body temperature over high during heating process 11 Broken circuit or short circuit of overheating sensor 12 Broken circuit or short circuit of control switch 13 Maintena...

Page 52: ...parked on even the slightest incline On level ground it is recommended to chock both sides of the wheel On a hill you should chock the wheels on the downhill side ensuring the chocks Stone Protection...

Page 53: ...rking Tripped circuit breaker Reset breaker Poor connection find and rectify Circuit switch off Check control panel and switch on No power to fridge Indicators or parking lights not working Poor conne...

Page 54: ...ins pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Problem Possible Cause Remedy Co...

Page 55: ...t turned on Turn on charger RCD tripped Reset RCD Fig 1 No charge with charger on Tripped circuit breaker Reset circuit breaker CB3 Fig 1 Fig 3 Incorrect charger setting Set charger to correct battery...

Page 56: ...cause damage to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust tyre press...

Page 57: ...r fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or simply clos...

Page 58: ...is terminated immediately for that item and the original purchaser shall make no claims or be eligible for any claims on behalf of the new owner d This Warranty does not apply to new products purchase...

Page 59: ...nably consider appropriate to rectify the basis of the claim b If we accept a warranty claim arising from a major failure or for which we cannot provide a remedy in a reasonable time then you may be e...

Page 60: ...offer items for auction either independently or via a third party Whilst every effort will be made to provide all relevant information regarding the item on auction as per Australian law goods bought...

Page 61: ...pacity to provide a remedy this will adversely affect the handling of your claim As examples of such conduct If you arrange for repair works before we can assess a product we may not be able to determ...

Page 62: ...direct com au Ph 1300 494 494 58 Trip Name Date Km Start Km Finish Cumulative Km Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and servic...

Page 63: ...www marketdirect com au Ph 1300 494 494 59 Trip Name Date Km Start Km Finish Cumulative Km...

Page 64: ...ngs 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plate...

Page 65: ...www marketdirect com au Ph 1300 494 494 61 Hub Assembly...

Page 66: ...www marketdirect com au Ph 1300 494 494 62 Trailing Arm Bushes...

Page 67: ...Wheel nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure General fixings Ensure no loose...

Page 68: ...nd torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminal...

Page 69: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 70: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 71: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 72: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 73: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 74: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 75: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 76: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 77: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 78: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 79: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 80: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 81: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 82: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 83: ...condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Che...

Page 84: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 85: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 86: ...ondition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Chec...

Page 87: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 88: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 89: ...Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville sta...

Page 90: ...www marketdirect com au Ph 1300 494 494 86 Video Tutorials COMING SOON...

Reviews:

Related manuals for XT10E 2021