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IM 422 / Page 14 of 28

Initial start-up of the Incremental

®

  conditioners by

experienced personnel is usually the responsibility of the
installing contractor. This start-up consists of inspecting and
operating the equipment for all functions at the time of initial
installation, and making necessary adjustments. It also
includes demonstrating its proper operation to the owner or the
owner’s agent. Note that unless otherwise specifically agreed
to in writing, no field labor, start-up service or the like is included
in the price of the equipment. After the equipment leaves the
factory, it may become damaged or maladjusted during trans-
portation or on the job. Sometimes wires are disconnected
accidentally, or fan motors move on their bases due to rough
handling, causing fans to strike. The correction of such condi-
tions is part of the start-up.

Before Starting Equipment, Make Certain That:
1. Correct voltage has been supplied to the equipment.
2. The electrical plug from the control box has been inserted

into the receptacle.

During Start-up (Applies Only to Standard Equipment):
1. Set manual ventilation damper to OPEN or CLOSED posi-

Equipment Start-up

tion as required by owner. Set “Auto-Off” switch as re-
quired if unit is equipped with electric fresh air damper.

2. Push HIGH button to preselect fan speed. Push HEAT

button. Move thermostat to the extreme heating position
(counterclockwise). If the “Cycle/Constant” switch is placed
in the “Cycle” position, heat and indoor fan motor should
cycle on and off as the thermostat requires. Push LOW
button. Fan should change to low speed.

3. Push HIGH button to preselect fan speed. Push COOL

button. Move thermostat to the extreme cooling position
(clockwise). Compressor and indoor fan motor should
cycle on and off as the thermostat requires. Push LOW
button. Fan should change to lower speed. Outdoor fan
should be on whenever compressor operates.

4. Push FAN button. Indoor fan should operate at high or low

speed as selected. Neither heater nor compressor should
continue to operate.

5. Push OFF or STBY button. Fan should stop, and neither

heater nor compressor should continue to operate.

Incremental

®

 conditioners are built to last. With proper care, the

unit should provide uninterrupted service for many years. Sched-
uled maintenance of this equipment, as described below, is the
key to the equipment’s longevity.

1. Air filters must be cleaned at regular intervals. Twice

annually may be adequate in some areas while twice  monthly
may be required in others. Areas with high dirt and lint
content or heavy usage of units require more frequent filter
maintenance than those areas of relatively clean operating
or low usage conditions. Unit malfunction may occur if air
filters are not kept clean.

2. McQuay recommends that every year the chassis be re-

moved for a thorough checkup. This should be
completed as follows:

a. Unplug unit from power source.

b. Remove front panel and unplug valve from control box.

c. Vacuum heating coil to remove any accumulated dust.

d. Remove chassis from cabinet and move it to the

maintenance department. Replace with spare chassis or
weather plate.

e. Check all seals and insulation and repair as required.

f. Check all wiring and controls for hazardous conditions.

Scheduled Maintenance

g. Cover motors and control module with watertight

material and wash evaporator coil, condenser coil and
base pan using hot water and a mild soap. Do not use a
harsh detergent for it may corrode the aluminum fins.

h. Clean condensate drain and clear weep holes.

i. Dry equipment thoroughly, especially electric parts and

insulation.

j. Clean any rust spots with steel wool and paint with rust

inhibiting paint.

k. Clean insulation or replace if necessary.

l. Check all fasteners and tighten as required.

m. Clean and oil damper door and linkage.

n. All fan motors are permanently lubricated by the manu-

facturer. They do not require further lubrication.

o. Test run chassis before re-installing or returning to spare

parts stock.

Residential and institutional cleaning compounds can cause permanent damage to the packaged terminal unit. To avoid
damage to unit controls and heat transfer surfaces, do not spray cleaning compounds onto the discharge grille, return air
opening, or unit controls. Normal cleaning can be accomplished by wiping the unit surface with a damp cloth. When using
cleaning compounds on carpets, floors or walls, turn the unit off to avoid drawing potentially damaging vapors into the
package terminal unit.

!

WARNING

Summary of Contents for Incremental PDNC Series

Page 1: ...Incremental Comfort Conditioners Model PDNS PDNC With Top Mounted Hydronic Heat Installation Maintenance Data Group PTAC Part No 106018563 Date August 2005 IM 422 6 2005 McQuay International...

Page 2: ...authorities having jurisdiction and all applicable codes It is the responsibility of the installer to determine and follow the applicable codes Sheet metal parts self tapping screws clips and such it...

Page 3: ...ckness B A 11 4 32mm 27 8 67mm 16 406mm D 91 8 232mm 51 2 140mm 7 8 22mm 15 8 41mm 15 16 33mm 3 76mm Min Kickplate Height Standard Size Wall Sleeve Wall Opening Requirements Before installing the unit...

Page 4: ...can be metal wood or concrete 3 Level wall sleeve in all directions and anchor with appro priate fasteners Use holes provided see Figure 23 page 11 or drill additional holes as required to secure fir...

Page 5: ...he finished wall surface This is to accommodate the heat section and room cabinet The center of gravity is 103 4 273mm from the rear face of the standard wall sleeve If no subbase is being employed ad...

Page 6: ...nds into the room a minimum of 11 8 29mm beyond the finished interior wall surface This allows room to attach the heat section and room cabinet The wall sleeve should also be recessed enough to accomm...

Page 7: ...uding air vents steam traps stop balance valves etc as specified by the design engIneer 5 For valve installed on right side of the unit make electrical connection to matching cap extending from the co...

Page 8: ...entire week Select a warmer or cooler setting any time to temporarily over ride any program setting Vacation hold overrides programming Clear backlit display makes it easy to see time temperature and...

Page 9: ...8 to 30 VAC 1 amp maximum per terminal 4 amp maximum total load 60 minute power backup for clock Temperature Control Ranges 45 o F to 90 o F Accuracy 1 o F System Configurations Single stage heat sing...

Page 10: ...and allows user to select specific mode of operation using only one button Temp Buttons Functions same as buttons on touch pad allowing user to change the setpoint Fan Speed Buttons High Low Performs...

Page 11: ...w Figure 21 Programmable Thermostat Wires From Control Slave Unit Figure 22 Master slave with Programmable Thermostat Wires From Control Factory Supplied Low Voltage Plug Receptacle Disconnect Wires F...

Page 12: ...bles the installer to keep a firm grasp on the louver when installing from inside the room 4 Push the louver through the opening at the rear of the wall box then pull the louver back to the wall sleev...

Page 13: ...its are supplied with an attachment cord and plug which exit from the bottom of the conditioner on the control side The cord for 115V 208V and 230V has a usable length of 72 1829mm from where it exits...

Page 14: ...remental conditioners are built to last With proper care the unitshouldprovideuninterruptedserviceformanyyears Sched uled maintenance of this equipment as described below is the key to the equipment s...

Page 15: ...Part Name 100 Units Cooling Chassis 1 Compressor Overload Device 1 Compressor Running Capacitor 1 Evaporator Fan Motor 1 Condenser Fan Motor 1 Pushbutton Switch 2 Damper Switch 2 Thermostat 2 Knob for...

Page 16: ...on COOL 2 Blowers operate on COOL but compressor doesn t start 3 Blowers run on COOL and compressor starts but stops after a short interval 4 Blowers run on COOL and compressor starts and runs but co...

Page 17: ...wer assembly and tighten nuts d Noise will disappear after equipment runs awhile e Make necessary adjustments to components f Check for proper adjustment Apply silicone oil or grease to gap between so...

Page 18: ...IM 422 Page 18 of 28 Wiring Diagram Standard Manual Changeover Control Hydronic Heat With Normally Open Valve Model PDNS PDNC Thermostat Unit Heat Water Changeover Manual...

Page 19: ...IM 422 Page 19 of 28 Wiring Diagram Standard Manual Changeover Control Hydronic Heat With Normally Closed Valve Model PDNS PDNC Thermostat Unit Heat Steam Changeover Manual...

Page 20: ...IM 422 Page 20 of 28 PDNS PDNC Wiring Diagram Unit Mounted Digital Touch Pad Control First Release...

Page 21: ...IM 422 Page 21 of 28 Wiring Diagram PDNS PDNC Control Remote Thermostat N O Valve 24V...

Page 22: ...IM 422 Page 22 of 28 Wiring Diagram PDNS PDNC Control Unit Mounted N O Valve 24V...

Page 23: ...IM 422 Page 23 of 28 Wiring Diagram PDNS PDNC Chassis Wiring...

Page 24: ...IM 422 Page 24 of 28 Wiring Diagram PDNS PDNC Control Remote Thermostat N C Valve 24V...

Page 25: ...IM 422 Page 25 of 28 Wiring Diagram PDNS PDNC Unit Mounted Thermostat Manual Changeover N C Valve...

Page 26: ...IM 422 Page 26 of 28 Wiring Diagram PDNS PDNC Control Unit Mounted with HFLO Fan Cycle on Heat N C Valve 24V...

Page 27: ...IM 422 Page 27 of 28 Wiring Diagram PDNS PDNC Unit Mounted Thermostat Manual Changeover N C Valve...

Page 28: ...ational www mcquay com 800 432 1342 IM 422 6 Page 28 of 28 Rev 8 05 This document contains the most current product information as of this printing For the most up to date product information please g...

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