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 IM 422 / Page 17 of 28

TROUBLE

CAUSE

CURE

8. Insufficient cooling

capacity (continued).

9. Too much cooling.

10. “Sweating”

11. Blowers won’t operate

on HEAT.

12. **Equipment is noisy.

13. Insufficient or no heat.

f.

Compressor not pumping, indicated by:
1) Low wattage.
2) Condenser not warm, evaporator only partially cool or

not at all.

g. Restricted capillary tube or strainer, indicated by:

1) Frost on capillary or strainer.
2) Low wattage.
3) Condenser not warm.
4) Evaporator partially frosted, only partially cool or not at

all.

a. Thermostat set too low.
b. Defective thermostat.

a. Condensate drain from evaporator to condenser plugged.
b. Insulating seals on equipment damaged.
c. Evaporator blower motor not up to speed.
d. Evaporator blower incorrectly positioned.

a. No power.
b. Heat is off (equipment with heat fan lockout).
c. Faulty pushbutton switch.
d. Loose connections at pushbutton switch.
e. Thermostat set too low.

a. Blower rubbing against enclosure.

b. Blower motor bearings are dry.
c. Loose blower hold-down nuts on motor-bracket assembly.
d. Refrigerant absorbed in compressor oil after extended

shutdown.

e. Equipment improperly installed.
f.

Damper solenoid hums.

g. Loose terminal box cover on side of compressor.
h. Loose electrical components.
i.

Copper tubing vibrating.

j.

Harmonics.

k. Loose sheet metal parts.

a. No steam or hot water being applied.
b. No power.

c. Faulty pushbutton switch.
d. Loose connection at pushbutton switch.
e. Thermostat set too high.
f.

Thermostat faulty.

g. No power output on transformer secondary.
h. Inoperative valve.

1) Steam valve N/C.
2) Hot water valve N/O.

f.

*Ship prepaid to nearest McQuay authorized warranty station.

g. 4) *Ship prepaid to nearest McQuay warranty station.

a. Adjust.
b. Replace.

a. See No. 1.
b. Open heat valve or turn on heating system.
c. Check for correct voltage. Replace motor if necessary.
d. Adjust.

a. See No. 1.
b. Open heat valve or turn on heating system.
c. Replace.
d. Tighten.
e. Adjust. Rotate control knob to “Warmer.”

a. Adjust fan position on motor shaft or reposition fan motor

bracket assembly.

b. Replace motor.
c. Align blower assembly and tighten nuts.
d. Noise will disappear after equipment runs awhile.

e. Make necessary adjustments to components.
f.

Check for proper adjustment. Apply silicone oil or grease to
gap between solenoid and armature.

g. Tighten.
h. Fasten securely.
i.

Adjust by bending or applying tape.

j.

Occasionally equipment will have noisy operation for no ap-
parent reason. Inspection has revealed no loose components
that might be the source of the noise. Due to the action of the
compressor, it is possible to have internal noise develop if the
refrigerant tubing has become bent even slightly. To distin-
guish this condition from the simple rattle producing vibration
caused by loose screws, nuts and other components, grasp
the refrigerant tubing at various points throughout the system
until a point is found where the noise is eliminated or reduced.
Bend the copper tubing very gently until the noise disap-
pears.

k. Tighten.

a. Contact building management.
b. Check power supply line fuses, circuit breakers. Blown fuses

would indicate circuit overloading, a short circuit, or a grounded
condition in the circuit.

c. Replace.
d. Replace wire or tighten.
e. Adjust rotate knob to “Warm.”
f.

Replace.

g. Replace.
h.

1) Temporary lock valve open; replace.
2) Replace.

Troubleshooting Chart

These items should be checked by a qualified service techician only.

Notes: This guide was prepared with standard equipment in mind. If equipment is special, it may not be entirely applicable.

* If equipment is still in warranty.

** Note: Before trying to correct the noise,  determine its cause: conditioned air blower, compressor or condenser blower. Operate the conditioned air blowers only.
If this doesn’t cause the noise, operate on cooling. Then disconnect one compressor lead. If the noise stops, the compressor is the source. If not, it is caused by
the condenser blower.

Chassis:
Size 007 . . . . . . . . . . . . . . . . . . . . . . . . . . .  141 lbs. (64 kg)
Size 009 . . . . . . . . . . . . . . . . . . . . . . . . . . .  145 lbs. (66 kg)
Size 012 . . . . . . . . . . . . . . . . . . . . . . . . . . .  149 lbs. (68 kg)
Size 015 . . . . . . . . . . . . . . . . . . . . . . . . . . .  153 lbs. (69 kg)

Wall Sleeve:

 

Uninsulated . . . . . . . . . . . . . .  36 lbs. (16 kg)

Hydronic Heat Section:
Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12 lbs. (5 kg)

Hot Water . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12 lbs. (5 kg)

Room Cabinets:
Standard 10

3

4

" (273mm) depth . . . . . . . . . .  60 lbs. (27 kg)

For each additional inch of room cabinet depth add 4 lbs. (2 kg)
to the standard depth cabinet.

Louvers:

 

Architectural . . . . . . . . . . . . . . . . . . .  8 lbs. (4 kg)

Approximate Shipping Weights

Summary of Contents for Incremental PDNC Series

Page 1: ...Incremental Comfort Conditioners Model PDNS PDNC With Top Mounted Hydronic Heat Installation Maintenance Data Group PTAC Part No 106018563 Date August 2005 IM 422 6 2005 McQuay International...

Page 2: ...authorities having jurisdiction and all applicable codes It is the responsibility of the installer to determine and follow the applicable codes Sheet metal parts self tapping screws clips and such it...

Page 3: ...ckness B A 11 4 32mm 27 8 67mm 16 406mm D 91 8 232mm 51 2 140mm 7 8 22mm 15 8 41mm 15 16 33mm 3 76mm Min Kickplate Height Standard Size Wall Sleeve Wall Opening Requirements Before installing the unit...

Page 4: ...can be metal wood or concrete 3 Level wall sleeve in all directions and anchor with appro priate fasteners Use holes provided see Figure 23 page 11 or drill additional holes as required to secure fir...

Page 5: ...he finished wall surface This is to accommodate the heat section and room cabinet The center of gravity is 103 4 273mm from the rear face of the standard wall sleeve If no subbase is being employed ad...

Page 6: ...nds into the room a minimum of 11 8 29mm beyond the finished interior wall surface This allows room to attach the heat section and room cabinet The wall sleeve should also be recessed enough to accomm...

Page 7: ...uding air vents steam traps stop balance valves etc as specified by the design engIneer 5 For valve installed on right side of the unit make electrical connection to matching cap extending from the co...

Page 8: ...entire week Select a warmer or cooler setting any time to temporarily over ride any program setting Vacation hold overrides programming Clear backlit display makes it easy to see time temperature and...

Page 9: ...8 to 30 VAC 1 amp maximum per terminal 4 amp maximum total load 60 minute power backup for clock Temperature Control Ranges 45 o F to 90 o F Accuracy 1 o F System Configurations Single stage heat sing...

Page 10: ...and allows user to select specific mode of operation using only one button Temp Buttons Functions same as buttons on touch pad allowing user to change the setpoint Fan Speed Buttons High Low Performs...

Page 11: ...w Figure 21 Programmable Thermostat Wires From Control Slave Unit Figure 22 Master slave with Programmable Thermostat Wires From Control Factory Supplied Low Voltage Plug Receptacle Disconnect Wires F...

Page 12: ...bles the installer to keep a firm grasp on the louver when installing from inside the room 4 Push the louver through the opening at the rear of the wall box then pull the louver back to the wall sleev...

Page 13: ...its are supplied with an attachment cord and plug which exit from the bottom of the conditioner on the control side The cord for 115V 208V and 230V has a usable length of 72 1829mm from where it exits...

Page 14: ...remental conditioners are built to last With proper care the unitshouldprovideuninterruptedserviceformanyyears Sched uled maintenance of this equipment as described below is the key to the equipment s...

Page 15: ...Part Name 100 Units Cooling Chassis 1 Compressor Overload Device 1 Compressor Running Capacitor 1 Evaporator Fan Motor 1 Condenser Fan Motor 1 Pushbutton Switch 2 Damper Switch 2 Thermostat 2 Knob for...

Page 16: ...on COOL 2 Blowers operate on COOL but compressor doesn t start 3 Blowers run on COOL and compressor starts but stops after a short interval 4 Blowers run on COOL and compressor starts and runs but co...

Page 17: ...wer assembly and tighten nuts d Noise will disappear after equipment runs awhile e Make necessary adjustments to components f Check for proper adjustment Apply silicone oil or grease to gap between so...

Page 18: ...IM 422 Page 18 of 28 Wiring Diagram Standard Manual Changeover Control Hydronic Heat With Normally Open Valve Model PDNS PDNC Thermostat Unit Heat Water Changeover Manual...

Page 19: ...IM 422 Page 19 of 28 Wiring Diagram Standard Manual Changeover Control Hydronic Heat With Normally Closed Valve Model PDNS PDNC Thermostat Unit Heat Steam Changeover Manual...

Page 20: ...IM 422 Page 20 of 28 PDNS PDNC Wiring Diagram Unit Mounted Digital Touch Pad Control First Release...

Page 21: ...IM 422 Page 21 of 28 Wiring Diagram PDNS PDNC Control Remote Thermostat N O Valve 24V...

Page 22: ...IM 422 Page 22 of 28 Wiring Diagram PDNS PDNC Control Unit Mounted N O Valve 24V...

Page 23: ...IM 422 Page 23 of 28 Wiring Diagram PDNS PDNC Chassis Wiring...

Page 24: ...IM 422 Page 24 of 28 Wiring Diagram PDNS PDNC Control Remote Thermostat N C Valve 24V...

Page 25: ...IM 422 Page 25 of 28 Wiring Diagram PDNS PDNC Unit Mounted Thermostat Manual Changeover N C Valve...

Page 26: ...IM 422 Page 26 of 28 Wiring Diagram PDNS PDNC Control Unit Mounted with HFLO Fan Cycle on Heat N C Valve 24V...

Page 27: ...IM 422 Page 27 of 28 Wiring Diagram PDNS PDNC Unit Mounted Thermostat Manual Changeover N C Valve...

Page 28: ...ational www mcquay com 800 432 1342 IM 422 6 Page 28 of 28 Rev 8 05 This document contains the most current product information as of this printing For the most up to date product information please g...

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