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© 2013 Pentair Technical Products

87976428

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Read this manual thoroughly before attempting to install or test 

this HIBOY® air conditioner

WARNING

UNPACKING AND INSPECTING

Inspect the HIBOY® air conditioner. Check for concealed damage that may have occurred during shipment. Look for 

dents, scratches, loose assemblies, evidence of oil, etc. Any damage evident upon receipt should be noted on the 

freight bill. Damages should be brought to the attention of the delivering carrier within 15 days of delivery and NOT to 

Pentair Technical Products. Save the carton and packing material and request an inspection. Then file a claim with the 

delivering carrier.
Pentair Technical Products cannot accept responsibility for freight damages; however, we are ready to assist you in any 

way possible.

NOTE: Some of the information in this manual may not apply if a special unit was ordered. If 

additional drawings  for a special unit are necessary, they have been inserted. Contact Pentair 

Technical Products if further information is required.

TABLE OF CONTENTS

UNPACKING AND INSPECTING...................................................................................................................................................................... 2

HANDLING ........................................................................................................................................................................................................... 3

HOW TO IDENTIFY YOUR HIBOY® AIR CONDITIONER ............................................................................................................................ 3

TECHNICAL INFORMATION ............................................................................................................................................................................ 4

Design Data ................................................................................................................................................................................................. 4

Bench Testing .............................................................................................................................................................................................. 5

INSTALLATION INSTRUCTIONS.............................................................................................................................................................. 6

Mounting Inside of the Enclosure ............................................................................................................................................... 6

Mounting on Top of the Enclosure .............................................................................................................................................. 7

PRINCIPLES OF OPERATION ................................................................................................................................................................... 8

MAINTENANCE ........................................................................................................................................................................................... 9

Compressor .......................................................................................................................................................................................... 9

Inlet Filter .............................................................................................................................................................................................. 9

Condenser and Evaporator Blowers ........................................................................................................................................... 9

Refrigerant Loss .................................................................................................................................................................................. 9

How to Remove, Clean or Install a New Filter ........................................................................................................................10

Dimensional Drawings ..........................................................................................................................................................................11

Parts List ......................................................................................................................................................................................................12

Accessories .................................................................................................................................................................................................12

Parts Exploded View ...............................................................................................................................................................................13

Wiring Schematic ....................................................................................................................................................................................14

Electrical Schematic ................................................................................................................................................................................15

WARRANTY ........................................................................................................................................................................................................18

HOLD HARMLESS .............................................................................................................................................................................................19

Summary of Contents for HB16 Series

Page 1: ...v I P N 10 1008 06 Protecting Electronics Exceeding Expectations Pentair Equipment Protection 2100 Hoffman Way Minneapolis MN 55303 USA 1 763 422 2211 1 763 576 3200 PentairEquipmentProtection com INS...

Page 2: ...bility for freight damages however we are ready to assist you in any way possible NOTE Some of the information in this manual may not apply if a special unit was ordered If additional drawings for a s...

Page 3: ...Do not attempt to operate the air conditioner while it is horizontal or on its side back or front The refrigeration compressor is filled with lubricating oil This will cause permanent damage to the a...

Page 4: ...oltage Hertz Full Load Amps Phase BTU Hr Maximum Ambient Temperature Maximum F Ambient Temperature Shipping Weight lb kg HB160816GXXX 115 50 60 18 8 20 4 1 7075 8133 131 145 66 HB160826GXXX 230 50 60...

Page 5: ...l air blower located in the bottom of the unit and the compressor should be running To check cool air output use a reliable air temperature measuring device The cool air should be between 50 F 10 C an...

Page 6: ...ust be of sufficient size to handle the air flow 25 in 2 minimum Keep in mind that reduction of air flow will impair air conditioner performance Also remember that this air is hot and relatively dirty...

Page 7: ...A 5 inch 13 mm inside diameter drain tube exists on the side of the air conditioner and must be routed over the side A pressure relief fitting has been provided to assist in venting any air blockage t...

Page 8: ...y frequent cleaning and or replacement the inlet filter will assure relatively clean air to pass through the condenser coil Dirty filters will hamper the optimum operating efficiency of the air condit...

Page 9: ...mended that power to the air conditioner be interrupted intentionally when abnormally high compressor operating temperatures cause automatic shut down of the unit The above described shut down is symp...

Page 10: ...r disposable filters and filter adhesive see parts list in Table 1 on page 12 1 Flush the filter with warm water from the exhaust side to the intake side DO NOT use caustics 2 After flushing allow fil...

Page 11: ...hnical Products 87976428 11 Dimensional Drawings 5 5 7851 1 2685 22 5 287 5 287 0 17 0 17 5 1 6 59 25 URQW 9LHZ 6LGH 9LHZ 5HDU 9LHZ 1 5 86 80 180 1 7 7 5 81 5 1 26 RWWRP 9LHZ XWRXW HB16 Models 8000 BT...

Page 12: ...Only 35 See Table 1 1 Switch Compressor Thermal Overload 38 See Table 1 1 Compressor 39 See Table 1 1 Power Cord 47 52 6028 00 1 Filter Dryer Refrigerant 48 52 6027 00 1 Valve Hot Gas By Pass 230V Onl...

Page 13: ...2013 Pentair Technical Products 87976428 13 Parts Exploded View...

Page 14: ...2013 Pentair Technical Products 87976428 14 Wiring Schematic...

Page 15: ...2013 Pentair Technical Products 87976428 15 Electrical Schematic...

Page 16: ...2013 Pentair Technical Products 87976428 16 Notes...

Page 17: ...2013 Pentair Technical Products 87976428 17 Notes...

Page 18: ...has not been designed with proper protective coatings and or options and is in an abnormal or corrosive environment voids the warranty Prolonged operation with dirty filters also voids the warranty S...

Page 19: ...ntair Technical Products in writing of any such claim or demand provided further that Pentair Technical Products shall have the right and option to undertake and control the entire defense of such cla...

Page 20: ...cal Products 87976428 Rev I P N 10 1008 06 Protecting Electronics Exceeding Expectations Pentair Equipment Protection 2100 Hoffman Way Minneapolis MN 55303 USA 1 763 422 2211 1 763 576 3200 PentairEqu...

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