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Warranty

LIMITED WARRANTY

McElroy Manufacturing, Inc. (McElroy) warrants all 

products manufactured, sold and repaired by it to be 

free from defects in materials and workmanship, its 

obligation under this warranty being limited to repairing 

or replacing at its factory and new products, within 

years

 after shipment, with the exception of purchased 

items (such as electronic devices, pumps, switches, etc.), 

in which case that manufacturer’s warranty applies. 

Warranty applies when returned freight is prepaid and 

which, upon examination, shall disclose to have been 

defective. This warranty does not apply to any product 

or component which has been repaired or altered by 

anyone other than McElroy or has become damaged 

due to misuse, negligence or casualty, or has not been 

operated or maintained according to McElroy’s printed 

instructions and warnings. This warranty is expressly in 

lieu of all other warranties expressed or implied. The 

remedies of the Buyer are the exclusive and sole remedies 

available and Buyer shall not be entitled to receive any 

incidental or consequential damages. Buyer waives 

the benefit of any rule that disclaimer of warranty shall 

be construed against McElroy and agrees that such 

disclaimers herein shall be construed liberally in favor of 

McElroy.

RETURN OF GOODS

Buyer agrees not to return goods for any reason except 

upon the written consent of McElroy obtained in advance 

of such return, which consent, if given, shall specify the 

terms and conditions and charges upon which any such 

return may be made. Materials returned to McElroy, for 

warranty work, repair, etc., 

must have a Return Material 

Authorization (RMA) number

, and be so noted on the 

package at time of shipment. For assistance, inquiry shall 

be directed to:
McElroy Manufacturing, Inc.

P.O. Box 580550

833 North Fulton Street Tulsa, Oklahoma 74158-0550
PHONE: (918) 836–8611, FAX: (918) 831–9285. 

EMAIL:  [email protected]

Note:

  Certain repairs, warranty work, and inquiries may 

be directed, at McElroy’s discretion, to an authorized 

service center or distributor.

TX02486-11-4-13

DISCLAIMER OF LIABILITY

McElroy accepts no responsibility of liability for fusion 

joints. Operation and maintenance of the product is the 

responsibility of others. We recommend qualified joining 

procedures be followed when using McElroy fusion 

equipment.
McElroy makes no other warranty of any kind whatever, 

express or implied; and all implied warranties of 

merchantability and fitness for a particular purpose which 

exceed the aforestated obligation are hereby disclaimed 

by McElroy.

PRODUCT IMPROVEMENT

McElroy reserves the right to make any changes in or 

improvements on its products without incurring any 

liability or obligation to update or change previously sold 

machines and/or the accessories thereto.

INFORMATION DISCLOSED

No information of knowledge heretofore or hereafter 

disclosed to McElroy in the performance of or in 

connection with the terms hereof, shall be deemed to be 

confidential or proprietary, unless otherwise expressly 

agreed to in writing by McElroy and any such information 

or knowledge shall be free from restrictions, other than a 

claim for patent infringement, is part of the consideration 

hereof.

PROPRIETARY RIGHTS

All proprietary rights pertaining to the equipment or 

the components of the equipment to be delivered by 

McElroy hereunder, and all patent rights therein, arising 

prior to, or in the course of, or as a result of the design 

or fabrication of the said product, are exclusively the 

property of McElroy.

LAW APPLICABLE

All sales shall be governed by the Uniform Commercial 

Code of Oklahoma, U.S.A.

Register your product online to activate your 

warranty:www.McElroy.com/fusion

(Copy information listed on the machine nameplate here 

for your records).

Model No.

Serial No.

Date Received

Distributor

Summary of Contents for 1LC

Page 1: ...Manual CTS15901 Revision C 12 18 1LC Fusion Machine Operator s Manual Original Language English...

Page 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Page 3: ...fusion machine manufacturer to continuously offer advanced training Course offerings are meant to enhance your efficiency productivity and safety in the proper use of McElroy machines McElroy Universi...

Page 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Page 5: ...Pipe 3 3 Check Heater Temperature 3 3 Inserting Heater 3 4 Fusing the Pipe 3 4 Remove the Pipe from the Machine 3 5 Maintenance Preventative Maintenance 4 1 Cleaning the Machine 4 1 Remove Dirt 4 1 Cl...

Page 6: ...Table of Contents Maintenance Checklist 1LC Fusion Machine Checklist 5 1 Specifications 1LC Fusion Machine Specifications 6 1...

Page 7: ...actices IMPORTANT can help you do a better job or make your job easier in some way PELIGRO PELIGRO WR00051 11 30 92 TX00030 12 1 92 Read and Understand Do not operate this equipment until you have car...

Page 8: ...safe SAFE1ST 1 2 22 92 Wear Safety Equipment Wear a hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not wear loose fitting cloth...

Page 9: ...rical devices Proper ground connections help to minimize the chances of an electric shock Frequently inspect electrical cords and unit for damage Have damaged components replaced and service performed...

Page 10: ...ures or appropriate joining standard for the pipe being fused Follow the procedure carefully and adhere to all specified parameters NOTICE Failure to follow pipe manufacturer s procedure could result...

Page 11: ...ak tight connection is the result The principal operations include Clamping The pipe pieces are held axially and radially to allow all subsequent operations to take place Facing The pipe ends are face...

Page 12: ...hed The red light then goes off and on as the heater maintains temperature The heater should always be stored in the insulated heater sling for protection of the operator and to minimize heat loss and...

Page 13: ...nce System for equal distribution of force around the joint A 2 position handle for facing and for heat fuse The machine is equipped with a locking cam to maintain force during the cooling cycle TX041...

Page 14: ...to heat to operating temperature Refer to the Maintenance section of this manual for instructions how to adjust heater temperature TX04131 8 28 14 Install Clamping Inserts Select and install appropria...

Page 15: ...is critical for proper face off and alignment that facing continues until the facer bottoms out Open the carriage and remove the facer TX04112 7 27 10 Loading Pipe Into Machine Clean the inside and ou...

Page 16: ...e has been verified TX04114 8 28 14 WR00077 4 16 93 Check Alignment of Pipe Remove all pipe shavings Do not touch the pipe ends Bring the pipe ends together under sufficient force to overcome any pipe...

Page 17: ...proof Operation of heater in an explosive atmosphere without necessary safety precautions will result in serious injury or death If operating in an explosive atmosphere heater should be brought up to...

Page 18: ...3 5 Operation Remove the Pipe from the Machine When the cooling cycle is completed relatch the cam lock unclamp and remove the pipe from the machine TX04117 7 9 10 CD02054 05 08 17...

Page 19: ...amp knobs are equipped with thrust bearings to reduce friction and improve efficiency of the clamping screw Keep these bearings clean by washing in kerosene or solvent They should be lubricated with l...

Page 20: ...rpness and damage Blades can not be resharpened and should be replaced when dull or damaged TX04118 7 9 10 CD02055 05 08 17 Clean Heater Surfaces The heater must be kept clean and free of any plastic...

Page 21: ...h will flash on and off This indicates that the controller is operating normally If the green indicator is not flashing then the controller may not be operating properly If this occurs disconnect powe...

Page 22: ...ean All nuts and bolts are tight FACER Check for play in blade holder Facer does not wobble when trapped between jaws Blades are in good condition Latch handle locks onto guide rod freely Facer moves...

Page 23: ...Length 5 25 133mm Height 7 5 191mm Weight 3 6 lbs 1 6 Kg Heater 100 W 100V 120V 50 60Hz 1Ph 100 W 200V 240V 50 60Hz 1Ph Weight 2 5 lbs 1 13 Kg Facer Hand operated with 3 8 square drive Weight 1 8 lbs...

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Page 25: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

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