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Service manual V1.0 

 

Page 

6

 of 10

 

 

     www.mcedsystems.com

 

 

3.

 

M

AINTENANCE

 

1. 

Check the glycol level each month to make sure it’s still within 0.5 inch below the overflow fitting. 

2. 

If the level is too low, add

 propylene glycol 

solution (mixed 2 parts water to 1 part glycol). 

3. 

If there are any signs of ice in the unit, give time to the ice to melt and change all the solution with a fresh 
solution mixed as indicated in the installation instructions. 

4. 

Drain and replace the propylene glycol solution every 24 months. 

5. 

Clean the condenser every thirty (30) days. Be careful to not damage the aluminum fins. NEVER brush 
sideways. 

4.

 

S

ERVICING

 

If you have any problem with the unit, please refer to section 5 to identify the cause of the problem. 

4.1.

 

R

EPLACE CIRCULATION PUMP 

 

BEF-02 

1.  Unplug the pump and the unit from their electrical circuit. 

2.  Pinch the glycol lines to avoid any dumping. 

3.  Disconnect the glycol line from the pump. 

4.  Remove the pump mounting screws (4). 

5.  Replace the defective circulation pump by a new one. 

6.  Tighten the mounting screws (4). 

7.  Connect the glycol line and secure with a stainless steel ear clamp. 

8.  Release the glycol lines. 

9.  Reconnect the unit and pump to their electrical circuit. 

4.2.

 

R

EPLACE CIRCULATION PUMP 

 

BEF-04,

 

BEF-05

 

&

 

BEF-075 

1. 

Unplug the motor and the unit from their electrical circuit. 

2. 

Pinch the glycol lines to avoid any dumping. 

3. 

Remove the pump insulation. Disconnect the glycol line from the pump. 

4. 

Remove the pump mounting screw (1). 

5. 

Replace the defective circulation pump and the damper coupling by new ones. 

6. 

Tighten the pump mounting screw (1). 

NOTE: Make sure the pump is properly aligned with the damper coupling and the motor. 

7. 

Connect the glycol lines and secure with a stainless steel ear clamp. 

8. 

Release the glycol lines. 

9. 

Reconnect the unit and the motor to their electrical circuit. 

Summary of Contents for BEF-02

Page 1: ...Service manual V1 0 Page 1 of 10 www mcedsystems com SERVICE MANUAL GLYCOL CHILLERS BEF 02 BEF 04 BEF 05 BEF 075 Version 1 0 Release June 2017 All rights reserved...

Page 2: ...troller 5 3 Maintenance 6 4 Servicing 6 4 1 Replace circulation pump BEF 02 6 4 2 Replace circulation pump BEF 04 BEF 05 BEF 075 6 4 3 Replace motor of circulating pump BEF 04 BEF 05 BEF 075 7 4 4 Rep...

Page 3: ...NEMA 5 15P NEMA 5 15P NEMA 5 15P NEMA 5 15P Amps Running 7 0 12 14 16 17 19 21 Refrigerant R134a R134a R134a R134a Refrigerant capacity oz 9 0 17 0 11 0 18 0 Normal refrigeration operating pressure PS...

Page 4: ...cing Ambient temperature ranges from 60 F to 85 F for all models Make sure the unit is installed in a properly ventilated area Unit must be connected to a ground fault circuit breaker Power pack and p...

Page 5: ...each pump 5 Fill the reservoir with propylene glycol solution mixed 2 parts water to 1 part glycol 6 Place back the upper deck on the unit 7 Plug the unit and the pump to an appropriate electrical cir...

Page 6: ...ectrical circuit 2 Pinch the glycol lines to avoid any dumping 3 Disconnect the glycol line from the pump 4 Remove the pump mounting screws 4 5 Replace the defective circulation pump by a new one 6 Ti...

Page 7: ...ire connectors using a small slotted screwdriver 3 Slide off the plastic retainer by applying pressure with a small screw driver on each side Pull out the temperature controller of the housing 4 Conne...

Page 8: ...tallic part Refrigerant leak Perform a leak test and repair the leak Vacuum flush the refrigerant and fill with proper quantity Has to be performed by a certified refrigeration expert Dirty condenser...

Page 9: ...om 6 ELECTRICAL WIRING DIAGRAMS NEVER modify the electrical circuit of the unit If required ONLY use 14 AWG wire Electrical repairs must be done by a professional electrician 6 1 ELECTRICAL DIAGRAM BE...

Page 10: ...KA7437YXAXA X BEF 075 Condensing unit AJA7455YAADS X BEF 02 Relay K71 36 X BEF 04 Relay K71 41 X BEF 05 Relay K71 02 X BEF 075 Relay K71 13 X BEF 02 Start capacitor K146 55 X BEF 04 Start capacitor K1...

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