background image

26

TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

Engine continues 

to run when oper-

ator leaves seat 

with attachment 

clutch engaged

1. Faulty operator-safety presence control 

system.

1. Check wiring, switches  and connections.  If not 

corrected, contact an authorized service center/ 

department.

Poor cut - uneven

1. Worn, bent or loose blade.

1. Replace blade.  Tighten blade bolt.

2. Mower deck not level.

2. Level mower deck.

3. Buildup of grass, leaves, trash under mower.

3. Clean underside of mower housing.

4. Bent blade mandrel.

4. Replace blade mandrel.

5. Clogged mower deck vent holes from 

buildup of grass, leaves, and trash around 

mandrels.

5. Clean around mandrels to open vent holes.

Mower blades will 

not rotate

1. Obstruction in clutch mechanism.

1. Remove obstruction.

2. Worn/damaged mower drive belt.

2. Replace mower drive belt.

3. Frozen idler pulley.

3. Replace idler pulley.

4. Frozen blade mandrel.

4. Replace blade mandrel.

Poor grass 

discharge

1. Engine speed too slow.

1. Place throttle control in “FAST” position.

2. Travel speed too fast.

2. Shift to slower speed.

3. Wet grass.

3. Allow grass to dry before mowing.

4. Mower deck not level.

4. Level mower deck.

5. Low/uneven tire air pressure.

5. Check tires for proper air pressure.

6. Worn, bent or loose blade.

6. Replace blade.  Tighten blade bolt.

7. Buildup of grass, leaves, trash under mower.

7. Clean underside of mower housing.

8. Mower drive belt worn.

8. Replace mower drive belt.

9. Blades improperly installed.

9. Reinstall blades sharp edge down.

10. Improper blades used.

10. Replace with blades listed in parts manual.

11. Clogged mower deck vent holes from buildup 

of grass, leaves, trash around mandrels.

11. Clean around mandrels to open vent holes.

Headlight(s) not 

working

(if so equipped)

1. Switch is “OFF”.

1. Turn switch “ON”.

2. Bulb(s) or lamp(s) burned out.

2. Replace bulb(s) or lamp(s).

3. Faulty light switch.

3. Check/replace light switch.

4. Loose or damaged wiring.

4. Check wiring and connections.

5. Blown fuse.

5. Replace fuse.

Battery will not 

charge

1. Bad battery cell(s).

1. Replace battery.

2. Poor cable connections.

2. Check/clean all connections.

3. Faulty regulator (if so equipped).

3. Replace regulator.

4. Faulty alternator.

4. Replace alternator.

Loss of drive

1. Freewheel control in “disengaged” position.

1. Place freewheel control in “engaged” position.

2. Debris on steering plate (if equipped).

2. See "CLEANING" in the maintenance section.

3. Motion drive belt worn, damaged, or broken.

3. Replace motion drive belt.

4. Air trapped in transmission during 

shipment or servicing.

4. Purge transmission.

5. Axle key missing.

5. Install axle key at rear wheel.  See "TO REMOVE 

WHEEL" in the Service and Adjustments section.

Engine "back-

fires” when turn-

ing engine “OFF”

1. Engine throttle control not set between 

half and full speed (fast) position before 

stopping engine.

1. Move throttle control between half and full speed 

(fast) position before stopping engine.

Engine dies when 

tractor is shifted 

into reverse

1. Reverse operation system (ROS) is not "ON" 

while mower or other attachment is engaged.

1. Turn ignition key to ROS "ON" position. See 

Operation section.

Summary of Contents for 532 43 25-35

Page 1: ...the U S A www mcculloch biz Assembly Operation Customer Responsibilities Service and Adjustments Storage Troubleshooting OPERATOR S MANUAL MODEL NO MC195H42LT 96042011400 19 5 HP 42 INCH LAWN TRACTOR...

Page 2: ...p engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment...

Page 4: ...nd Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgrass cov...

Page 5: ...eel Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Key s Slope Sheet 1 Oil Drain Tube For Future Use 1 Hex Bolt 1 Lock Washer 1 Large Flat Washer Steering Wheel Insert 1 Was...

Page 6: ...Maintenance section of this manual for charging instructions For battery and battery cable installation see RE PLACINGBATTERY inthe ServiceandAdjustments section in this manual Fig 1 LABEL INSTALL ST...

Page 7: ...d For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveli...

Page 8: ...death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will...

Page 9: ...form to the applicable safety standards of the American National Standards Institute Fig 5 LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake pedal into the brake position R...

Page 10: ...to DISENGAGED position CAUTION Always stop tractor com pletely asdescribedabove beforeleav ing the operator s position to empty grass catcher etc ATTACHMENT CLUTCH LEVER ENGAGED ATTACHMENT CLUTCH LEV...

Page 11: ...WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly offthegroundwhenmowerisatthedesiredcuttingheightin operatingposition Gaugewheelsthenkeepthedeckinprop erpositiontohelppreven...

Page 12: ...TRALPOSITIONWHENTHECLUTCH BRAKE PEDAL IS DEPRESSED To restart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting Make all turns slowly TO...

Page 13: ...tion Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up N...

Page 14: ...eplace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS The warr...

Page 15: ...ator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is ful...

Page 16: ...factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE OIL F...

Page 17: ...t engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers ENGINE COOLING SYSTEM See Fig 20 Debris may clog the engine s air cooling system...

Page 18: ...mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE AT...

Page 19: ...Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Ins...

Page 20: ...nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SI...

Page 21: ...uides Install mower See To Install Mower in this section of manual Fig 33 TO REPLACE MOTION DRIVE BELT See Fig 34 Park the tractor on level surface Engage parking brake For assistance there is a belt...

Page 22: ...end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last fro...

Page 23: ...rting Check wiring TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 03075 HOOD HEADLIGHT WIRE CONNECTOR Fig 39 TO REMOVE HOOD AND GRILL ASSEM...

Page 24: ...MPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPA...

Page 25: ...6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorize...

Page 26: ...improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mand...

Page 27: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 28: ...r rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in...

Reviews: