MC3 CDLR Operation And Maintenance Manual Download Page 5

 

 

                                                    CDLR Conveyor  

Operation and Maintenance Manual 

 

 

 

Rev. 0 

2021-01-26 

3

 

 

Safety Considerations 

 
Safety is always an important factor in any working process 
and  due  care  must  be  taken  to  protect  your  personal 
safety. 
 
MC3  Manufacturing  Inc.  will  continue  its  best  efforts  to 
design,  build  and  market  safe  products.    MC3 
Manufacturing Inc. will continue to advocate and urge safe 
installation and operation procedures. 
 

Purchaser is required to train and instruct all employees 
in the safe operation and  maintenance of this machine. 
Instructions must include:

 

 

1.

 

Keep  all  guards  in  place,  at  all  times,  while  the 
conveyor is running. 

 

2.

 

Keep  unauthorized  persons  away  from  the 
machine. 

 

3.

 

Lockout  all  sources  of  power  when  carrying  out 
any maintenance work on the machine. 

 

4.

 

Operate,  service,  and  maintain  the  machine 
according to safe procedures. 

 

5.

 

Do  not  start  or  operate  the  machine  until  all 
guarding is in place and all persons are known to 
be clear of the equipment. 

 

Safety at Installation 

 

1.

 

Wear safety glasses, safety shoes and gloves. 

 
2.

 

Ensure area around installation site is free of 
debris. 

 

3.

 

Be aware of any sharp edges while handling 
conveyor components.

 

 

4.

 

Be careful in and around the conveyor(s) during 
installation and be aware of the location of other 
personnel. 

 

5.

 

Only allow qualified personnel to assemble and 
install the equipment. 

 

6.

 

All electrical wiring must be completed by a 
qualified electrician according to local codes 

 

7.

 

Ensure that the conveyor belt and drive chain are 
correctly adjusted before starting for the first time 
and that all adjuster locknuts are tight to prevent 
slipping. 

 

8.

 

Inspect frame to ensure it is free from protrusions 
(like welds) and that all added accessories are clear 
of belt. 
 

9.

 

Check oil level in the gear reducer. 

 

10.

 

Clear all foreign objects (nuts, bolts, tools etc.) 
from frame and belt before starting conveyor. 

 

11.

 

Double check that all guarding, bearings, locking 
collars, pulleys, and sprocket set screws are in 
place and tight before staring the first time. 

 
 

WARNING 

 
NEVER

 attempt to free the belt while the conveyor is running 

as  it  could  suddenly  re-start  and  cause  personal  injury  or 
damage to the conveyor.  Follow steps outlined on page 10 
for trouble shooting. 

 

Summary of Contents for CDLR

Page 1: ...EYOR Operation and Maintenance Manual MC3 Manufacturing Inc 1979 Setterington Drive RR2 Kingsville Ontario N9Y 2E5 Canada Telephone 1 877 726 9990 Fax 519 325 1374 Email info mc3mfg com Home Page www mc3mfg com ...

Page 2: ...CDLR Conveyor Operation and Maintenance Manual Rev 0 2021 01 26 2 The content of this manual is owned and copyrighted by MC3 Manufacturing Inc ...

Page 3: ...tion 4 Delivery Inspection 4 Warranty 4 Safety Consideration 5 Installation 6 Operating the Conveyor 6 Roller Care 7 Motors 7 Gear Reducers 7 Bearings 8 Chain and Sprockets 8 General Maintenance 9 Trouble Shooting 10 Trouble Shooting Tips 11 Replacement Parts 12 Parts List 13 Notes 14 ...

Page 4: ...s only and the Seller will make no allowance for corrective work done unless agreed to in writing by MC3 Manufacturing Charges for correction of defects by others will not be accepted unless agreed to in writing prior to work being performed by an officer of the company Damage or deterioration due to extraordinary or ordinary wear and tear including but not limited to use of equipment to handle pr...

Page 5: ...s safety shoes and gloves 2 Ensure area around installation site is free of debris 3 Be aware of any sharp edges while handling conveyor components 4 Be careful in and around the conveyor s during installation and be aware of the location of other personnel 5 Only allow qualified personnel to assemble and install the equipment 6 All electrical wiring must be completed by a qualified electrician ac...

Page 6: ... with the wheel locks if fitted 5 Check the oil level in the gear reducer 6 If your conveyor is supplied with its own control box this now needs to be wired into a suitable electrical supply If your conveyor is supplied without a control box then it will need to be wired into the control system of your machine Note All electrical wiring must be completed by a qualified electrician according to loc...

Page 7: ...mal operating conditions require no more lubrication Under severe conditions where additional lubrication is required use the following chart as a guide See Fig 1 Condition Lubricating Frequency Normal 8 hr Day Light Loads 2 3 Years Heavy 24 hr Day Heavy 1 Year Loads Dirty Conditions Extreme Shock Loads High 3 6 Months Temperature Typical Lubricants Chevron Oil Co SRI 2 Gulf Refining Co Precision ...

Page 8: ...ings 1 Lubrication Greasing frequency should be regulated to as many times as necessary to keep a small film of grease leaking at the seals This will protect against foreign materials entering the bearing The following list is provided to aid you in acquiring the correct or an equivalent grease See Fig 3 Normal Duty Heavy Duty Texaco Multifak 2 Sun Prestige 742 EP Mobil Mobilux 2 Exxon Lidok 2 EP ...

Page 9: ...ys start the conveyor before introducing parts onto the belt 2 After the machine has been used for a long period of time the belt may lose tension due to elongation of the belt If this is the case then adjust the belt tension Impact Conveyor Maintenance Schedule Daily Inspection a Check for abnormal sounds around conveyor b Check for cleanliness c Check that the conveyor is clear before starting M...

Page 10: ...orrect the root of the problem not just the symptom s This often involves replacing or repairing a part or making adjustments A process or piece of equipment should never be adjusted to compensate for a problem and that action considered finishing the job Correct the problem 4 Verify that the problem has been corrected Repeating the same check that originally indicated the problem can often do thi...

Page 11: ... Roller Check Weight Limit and load conveyor evenly Drive problems Overload trips Excessive load Reduce load Belt over tensioned Adjust belt tension Drive overheating Low oil level Add oil to correct level Excessive load Reduce load Belt over tensioned Adjust belt tension Abnormal Noises Squealing Rollers or Chain rubbing on guarding Turn off Conveyor and check guarding for any wear Clicking Loose...

Page 12: ...ting time The general condition of the conveyor should be inspected daily i e at the start or end of a shift and an in depth inspection should be carried out during regularly scheduled maintenance procedures When you need to procure consumable parts contact MC3 Manufacturing Inc at 519 325 1370 quoting the serial number s of the machine s the part names and quantities of each part required Note Pl...

Page 13: ... 2021 01 26 13 Parts List Item Part Description 1 Roller Roller Chain 2 Roller w Sprocket Attachments 3 Roller to Motor Chain 4 Driving Sprocket 5 Drive Motor 6 Motor to Gearbox Adapter 7 Gearbox 8 Gearbox Shaft Cover 9 Plug in Shaft 10 Controls Optional ...

Page 14: ...CDLR Conveyor Operation and Maintenance Manual Rev 0 2021 01 26 10 Notes ...

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