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                                                    CDLR Conveyor 

Operation and Maintenance Manual 

 

 

 

Rev. 0 

2021-01-26 

11

 

 

TROUBLESHOOTING TIPS 

 

 

 

 

 

Conveyor stops 
running 

Roller to Roller 
Chains 

Check all roller chains to ensure they 
are engaging 

 

 

Drive Chain 

Check Drive chain 

 

 

Drive Issues 

See Drive Problems below 

 

 

 

 

 

 

 

 

 

Roller Problems 

Warped Roller 

Check Weight Limit and load conveyor 
evenly  

 

Drive problems 

Overload trips 

Excessive load 

Reduce load 

 

 

Belt over tensioned 

Adjust belt tension 

 

Drive 

overheating 

Low oil level 

Add oil to correct level 

 

 

Excessive load 

Reduce load 

 

 

Belt over tensioned 

Adjust belt tension 

Abnormal Noises 

Squealing 

Rollers or Chain rubbing on guarding 

Turn off Conveyor and check 

guarding for any wear 

 

Clicking 

Loose Drive Chain 

Re-tension Drive Chain 

 

Grinding 

Check Gear Motor 

Replace if Faulty 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CDLR

Page 1: ...EYOR Operation and Maintenance Manual MC3 Manufacturing Inc 1979 Setterington Drive RR2 Kingsville Ontario N9Y 2E5 Canada Telephone 1 877 726 9990 Fax 519 325 1374 Email info mc3mfg com Home Page www mc3mfg com ...

Page 2: ...CDLR Conveyor Operation and Maintenance Manual Rev 0 2021 01 26 2 The content of this manual is owned and copyrighted by MC3 Manufacturing Inc ...

Page 3: ...tion 4 Delivery Inspection 4 Warranty 4 Safety Consideration 5 Installation 6 Operating the Conveyor 6 Roller Care 7 Motors 7 Gear Reducers 7 Bearings 8 Chain and Sprockets 8 General Maintenance 9 Trouble Shooting 10 Trouble Shooting Tips 11 Replacement Parts 12 Parts List 13 Notes 14 ...

Page 4: ...s only and the Seller will make no allowance for corrective work done unless agreed to in writing by MC3 Manufacturing Charges for correction of defects by others will not be accepted unless agreed to in writing prior to work being performed by an officer of the company Damage or deterioration due to extraordinary or ordinary wear and tear including but not limited to use of equipment to handle pr...

Page 5: ...s safety shoes and gloves 2 Ensure area around installation site is free of debris 3 Be aware of any sharp edges while handling conveyor components 4 Be careful in and around the conveyor s during installation and be aware of the location of other personnel 5 Only allow qualified personnel to assemble and install the equipment 6 All electrical wiring must be completed by a qualified electrician ac...

Page 6: ... with the wheel locks if fitted 5 Check the oil level in the gear reducer 6 If your conveyor is supplied with its own control box this now needs to be wired into a suitable electrical supply If your conveyor is supplied without a control box then it will need to be wired into the control system of your machine Note All electrical wiring must be completed by a qualified electrician according to loc...

Page 7: ...mal operating conditions require no more lubrication Under severe conditions where additional lubrication is required use the following chart as a guide See Fig 1 Condition Lubricating Frequency Normal 8 hr Day Light Loads 2 3 Years Heavy 24 hr Day Heavy 1 Year Loads Dirty Conditions Extreme Shock Loads High 3 6 Months Temperature Typical Lubricants Chevron Oil Co SRI 2 Gulf Refining Co Precision ...

Page 8: ...ings 1 Lubrication Greasing frequency should be regulated to as many times as necessary to keep a small film of grease leaking at the seals This will protect against foreign materials entering the bearing The following list is provided to aid you in acquiring the correct or an equivalent grease See Fig 3 Normal Duty Heavy Duty Texaco Multifak 2 Sun Prestige 742 EP Mobil Mobilux 2 Exxon Lidok 2 EP ...

Page 9: ...ys start the conveyor before introducing parts onto the belt 2 After the machine has been used for a long period of time the belt may lose tension due to elongation of the belt If this is the case then adjust the belt tension Impact Conveyor Maintenance Schedule Daily Inspection a Check for abnormal sounds around conveyor b Check for cleanliness c Check that the conveyor is clear before starting M...

Page 10: ...orrect the root of the problem not just the symptom s This often involves replacing or repairing a part or making adjustments A process or piece of equipment should never be adjusted to compensate for a problem and that action considered finishing the job Correct the problem 4 Verify that the problem has been corrected Repeating the same check that originally indicated the problem can often do thi...

Page 11: ... Roller Check Weight Limit and load conveyor evenly Drive problems Overload trips Excessive load Reduce load Belt over tensioned Adjust belt tension Drive overheating Low oil level Add oil to correct level Excessive load Reduce load Belt over tensioned Adjust belt tension Abnormal Noises Squealing Rollers or Chain rubbing on guarding Turn off Conveyor and check guarding for any wear Clicking Loose...

Page 12: ...ting time The general condition of the conveyor should be inspected daily i e at the start or end of a shift and an in depth inspection should be carried out during regularly scheduled maintenance procedures When you need to procure consumable parts contact MC3 Manufacturing Inc at 519 325 1370 quoting the serial number s of the machine s the part names and quantities of each part required Note Pl...

Page 13: ... 2021 01 26 13 Parts List Item Part Description 1 Roller Roller Chain 2 Roller w Sprocket Attachments 3 Roller to Motor Chain 4 Driving Sprocket 5 Drive Motor 6 Motor to Gearbox Adapter 7 Gearbox 8 Gearbox Shaft Cover 9 Plug in Shaft 10 Controls Optional ...

Page 14: ...CDLR Conveyor Operation and Maintenance Manual Rev 0 2021 01 26 10 Notes ...

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