Mazda 2003 B2300 Owner'S Manual Download Page 3 | Manualshive

Page: 3 / 248

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Maintenance and Specifications

182

Engine compartment

192

Engine oil

196

Battery

202

Fuel information

208

Refill capacities

232

Lubricant specifications

235

Engine data

236

Accessories

239

Index

240

All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Mazda Motor Corporation. Mazda may change the contents
without notice and without incurring obligation.

Copyright © 2002 Mazda Motor Corporation

Table of Contents

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Summary of Contents for 2003 B2300

Page 1: ...th in dash six CD 23 AM FM stereo with CD MP3 27 Climate Controls 35 Manual heating and air conditioning 35 Lights 38 Headlamps 38 Turn signal control 40 Bulb replacement 40 Driver Controls 47 Windshi...

Page 2: ...ing 129 Trailer towing 131 Recreational towing 138 Roadside Emergencies 140 Hazard flasher switch 140 Fuel pump shut off switch 140 Fuses and relays 141 Overheating 151 Changing tires 152 Jump startin...

Page 3: ...All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permit...

Page 4: ...l derive from driving it For more information on Mazda Motor Corporation and its products visit the following website In the United States www mazdausa com In Canada www mazda ca Additional owner info...

Page 5: ...ny kind Protecting the environment We must all play our part in protecting the environment Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant...

Page 6: ...mited to information such as the use of restraint systems including seat belts by the driver and passengers information about the performance of various systems and modules in the vehicle and informat...

Page 7: ...s WARNING Utility vehicles have a significantly higher rollover rate than other types of vehicles Before you drive your vehicle please read this Owner s Guide carefully Your vehicle is not a passenger...

Page 8: ...Air Bag Side Child Seat Child Seat Installation Warning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control Master Lig...

Page 9: ...id Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Che...

Page 10: ...10 1 00 1 20 1 0 0 0 0 0 0 40 60 80 100 120 140 160 180 20 DOOR AJAR CHECK GAGE DIM OFF SET ACC COAST OFF ON Headlamp control pg 38 Instrument panel dimmer dome light control pg 39 Instrument cluster...

Page 11: ...control pg 125 Audio system pg 19 Auxiliary power point pg 49 Fog lamp control pg 38 Climate control system pg 35 Passenger air bag deactivate switch pg 88 Cigar lighter if equipped Instrument Cluster...

Page 12: ...ight may illuminate without a driveability concern being noted and will not require towing Light turns on without blinking Temporary malfunctions may cause your light to illuminate Examples are 1 The...

Page 13: ...re installed the light s will turn off after a period of normal driving Continuing to operate the vehicle with the check fuel cap light on or a mis installed fuel cap can activate the Check Engine wa...

Page 14: ...If this light fails to illuminate when ignition is turned to ON continues to flash or remains on have the system serviced immediately A chime will also sound when a malfunction in the supplemental res...

Page 15: ...lash have the system serviced Four wheel drive high if equipped Illuminates when four wheel drive high is engaged NOTE If the light continues to flash have the system serviced Anti theft system Flashe...

Page 16: ...driver s door is opened GAUGES Speedometer Indicates the current vehicle speed Engine coolant temperature gauge Indicates engine coolant temperature At normal operating temperature the needle will be...

Page 17: ...icates the engine speed in revolutions per minute Driving with your tachometer pointer continuously at the top of the scale may damage the engine Battery voltage gauge Indicates the battery voltage wh...

Page 18: ...tenance and Specifications chapter If the oil level is correct have your vehicle checked by your authorized Mazda dealership Fuel gauge Displays approximately how much fuel is in the fuel tank The fue...

Page 19: ...quency down up 3 AM FM Press to choose a frequency band in radio mode 4 Memory preset buttons To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound...

Page 20: ...he levels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Press SEEK to decreas...

Page 21: ...tations or CD tracks Press again to stop 4 CLK To set the hour press and hold CLK and press SEEK to decrease or increase the hours To set the minute press and hold CLK and press TUNE to decrease or in...

Page 22: ...ound returns This radio is equipped with six station memory preset controls which allow you to set up to six AM stations and 12 FM stations six in FM1 and six in FM2 9 CD Press and hold until desired...

Page 23: ...stem 15 AM FM Press to choose a frequency band in radio mode 16 Bass Press to increase decrease the bass output 17 Treble Press to increase decrease the treble output 18 CD door Insert a CD printed si...

Page 24: ...il COMP ON is displayed 4 Mute Press to MUTE playing media press again return to playing media In CD mode MUTE acts as a pause feature 5 Eject Press to eject a CD Press and hold to auto eject all load...

Page 25: ...lock Press MENU until SELECT HOUR or SELECT MINUTE is displayed Use SEL to manually increase or decrease the hours minutes Press MENU again to disengage clock mode 10 Memory presets To set a station S...

Page 26: ...ncrease or decrease volume levels 14 Load Press to load a CD Press and hold to load up to six discs 15 Shuffle Press to play tracks in random order Press SHUF to cycle through SHUF DISC SHUF TRAC or S...

Page 27: ...radio stations CD or MP3 tracks Press again to stop 4 CLK To set the clock press and hold the CLK control for the following functions To set the hour press SEEK control to decrease or increase to the...

Page 28: ...election point is reached This function is not enabled in MP3 mode 10 CD Rewind Press and hold until the desired selection point is reached This function is not enabled in MP3 mode 11 MP3 directory Al...

Page 29: ...d release SEEK for previous next strong station selection or CD and MP3 tracks 17 Power volume Press to turn ON OFF turn to increase or decrease volume levels 18 CD Press CD to play a CD or MP3 disc W...

Page 30: ...3 music system recognizes MP3 disc file and directory folder structure as follows There are two different modes for MP3 disc playback MP3 flat file mode default and MP3 directory mode MP3 flat file mo...

Page 31: ...IES If you are burning your own MP3 discs it is important to understand how the MACHt MP3 music system will read the hierarchies you create This is an example of creating a directory structure that is...

Page 32: ...ed with different extensions will not be played Never save a non MP3 file with the mp3 extension as the file will not play properly and damage may occur to the player or your sound system The player s...

Page 33: ...and play while the weak station frequency is displayed CASSETTE PLAYER CARE Do Use only cassettes which are 90 minutes long or less Tighten very loose tapes by inserting a finger or pencil into the ho...

Page 34: ...n CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD...

Page 35: ...vents Distributes outside air through the windshield defroster vents OPERATING TIPS To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce...

Page 36: ...control MAX A C Uses recirculated air to cool the vehicle Air flows from the instrument panel vents only A C Uses outside air to cool the vehicle Air flows from the instrument panel vents only Distri...

Page 37: ...rea at the base of the windshield To aid in side window defogging demisting in cold weather 1 Select 2 Select A C 3 Modulate the temperature control to maintain comfort 4 Set the fan speed to HI 5 Dir...

Page 38: ...rate Press the fog lamp control again to deactivate the fog lamps Daytime running lamps DRL if equipped Turns the headlamps on with a reduced output To activate the ignition must be in the ON position...

Page 39: ...nt panel and all applicable switches in the vehicle during headlamp and parklamp operation Move the control up or down to adjust the intensity of the panel lighting Move the control to the full uprigh...

Page 40: ...ng lamps can be turned on by moving the switch on the dome lamp to either the left or the right BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently Using the right bulbs Rep...

Page 41: ...8 Map lamps 2 168 T10 Ashtray lamp 1 161 All replacement bulbs are clear in color except where noted To replace all instrument panel lights see your dealer Replacing the interior bulbs Check the opera...

Page 42: ...alogen bulb is dangerous Serious injuries could be caused by dropping a halogen bulb or breaking in some other way Always keep halogen bulbs out of the reach of children To remove the headlamp bulb 1...

Page 43: ...in the lamp assembly When the grooves are aligned push the bulb into the lamp assembly until the plastic base contacts the rear of the lamp assembly 2 Install the bulb retaining ring over the plastic...

Page 44: ...lamp assembly 6 Carefully pull bulb straight out of socket and push in the new bulb 7 Install the bulb socket in lamp assembly by turning clockwise 8 Align the lamp on the vehicle and push to snap in...

Page 45: ...terclockwise turn and remove from lamp assembly 4 Carefully pull the bulb straight out of the socket and push in the new bulb 5 Install the bulb socket in lamp assembly by turning clockwise 6 Install...

Page 46: ...t out of socket and push in the new bulb To install the brake lamp assembly 1 Install the bulb socket into the lamp assembly by rotating clockwise 2 Install the lamp assembly on the vehicle and secure...

Page 47: ...ated for up to ten seconds Windshield wiper blades If the wiper blades do not wipe properly clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent Rin...

Page 48: ...and press it into place until a click is heard 3 Replace wiper blades every 6 months for optimum performance TILT STEERING WHEEL IF EQUIPPED To adjust the steering wheel 1 Pull and hold the steering w...

Page 49: ...example a 20A fuse should supply a maximum of 240 Watts a 15A fuse should supply a maximum of 180 Watts and a 10A fuse should supply a maximum of 120 Watts Exceeding these limits will result in a blow...

Page 50: ...he mirror is on to ensure a bright clear view when backing up COMPASS TEMPERATURE EC MIRROR IF EQUIPPED The compass reading may be affected when you drive near large buildings bridges power lines and...

Page 51: ...ice to display temperature C and compass Press the right button three times to turn the display OFF WARNING The outside temperature indicator is not designed to serve as an ICE warning device and is t...

Page 52: ...ation If calibration is still desired follow these instructions 1 Start the vehicle 2 For optimum calibration turn off all electrical accessories and make sure that all vehicle doors are shut 3 Perfor...

Page 53: ...control set you can maintain a speed of 48 km h 30 mph or more without keeping your foot on the accelerator pedal Speed control does not work at speeds below 48 km h 30 mph WARNING Do not use the spee...

Page 54: ...Vehicle speed may vary momentarily when driving up and down a steep hill If the vehicle speed increases above the set speed on a downhill you may want to apply the brakes to reduce the speed If the ve...

Page 55: ...SET ACC control Reducing speed while using speed control There are two ways to reduce a set speed Press and hold the COAST control until you get to the desired speed then release the control You can...

Page 56: ...he end of the gearshift lever The O D Off indicator light will illuminate on the instrument cluster The transmission will operate in all gears except overdrive To return to normal overdrive mode press...

Page 57: ...cle may be equipped with a bed extender designed to extend the pickup box for longer loads To extend the bed extender 1 Lower tailgate 2 Pull the round knobs on each side of the extender to release it...

Page 58: ...er should always be kept in the stowed position with the tailgate closed when not in use To remove the bed extender 1 Extend the bed extender 2 Pull the round knobs on each side of the extender to unl...

Page 59: ...entry transmitters are brought to the dealership to aid in troubleshooting GENERAL INFORMATION This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is subjec...

Page 60: ...ry transmitters are taken to the dealership to aid in troubleshooting Unlocking the doors 1 Press and release to unlock the driver s door Note The interior lamps will illuminate 2 Press and release ag...

Page 61: ...nding a personal alarm Press to activate the alarm The horn will sound for a maximum of 30 seconds and the parklamps will flash for a maximum of 3 minutes Press again or turn the ignition to ON to dea...

Page 62: ...eprogrammed from your vehicle The remote transmitter should operate normally after battery replacement Replacing lost remote entry transmitters If you would like to have your remote entry transmitter...

Page 63: ...en programmed 8 Repeat Step 6 to program each additional remote entry transmitter 9 Turn the ignition to the 3 OFF position after you have finished programming all of the remote entry transmitters 10...

Page 64: ...r vehicle Note Large metallic objects electronic devices that are used to purchase gasoline or similar items or a second coded key on the same key chain may cause vehicle starting issues You need to p...

Page 65: ...to have your vehicle towed to a dealership The key codes need to be erased from your vehicle and new coded keys will need to be programmed Replacing coded keys can be very costly Store an extra progra...

Page 66: ...10 seconds 6 Turn the ignition to the 3 OFF position and remove the second key from the ignition 7 Within twenty seconds of removing the previously programmed coded key insert the unprogrammed key ne...

Page 67: ...p WARNING Always drive and ride with your seatback upright and the lap belt snug and low across the hips WARNING Sitting in a reclined position while the vehicle is moving is dangerous because you don...

Page 68: ...ccess Pull up on the recliner handle The seat will lean forward and unlock the track Slide the seat forward to access the rear area of the cab To return seat to original position slide the seat bottom...

Page 69: ...ARNING Do not install a child seat in a center facing jump seat SAFETY RESTRAINTS Safety restraints precautions WARNING Always drive and ride with your seatback upright and the lap belt snug and low a...

Page 70: ...icle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair 1 Use the shoulder belt on the outside shoulder only Never wear the should...

Page 71: ...e which allows free shoulder belt length adjustment to your movements and locking in response to vehicle movement For example if the driver brakes suddenly or turns a corner sharply or the vehicle rec...

Page 72: ...tomatic locking mode Disconnect the combination lap shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive emergency locking mode W...

Page 73: ...er is a device which tightens the webbing of the lap and shoulder belts in such a way that they fit more snugly against the body The driver and front outboard passenger safety belt system including re...

Page 74: ...ght adjusters so that the belt rests across the middle of your shoulder Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a...

Page 75: ...t if equipped The center facing rear jump seat lap belt will adjust automatically To fasten grasp the tongue and with a continuous motion pull out enough webbing to buckle the tongue into the correct...

Page 76: ...shoulder belt across the torso Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten th...

Page 77: ...have elapsed since the ignition switch has been turned to ON The BeltMinder feature is activated the safety belt warning light illuminates and the warning chime sounds for 6 seconds every 30 seconds r...

Page 78: ...hould be as upright as possible this can improve comfort 9I was in a hurry9 Prime time for an accident Safety Belt Warning Chime reminds us to take a few seconds to buckle up 9Seat belts don t work9 S...

Page 79: ...fety belt is buckled and then unbuckled during an ignition ON cycle BeltMinder will be disabled for that ignition cycle only Deactivating activating the BeltMinder feature Read steps 1 9 thoroughly be...

Page 80: ...e safety belt warning light will be turned on for three seconds 6 Within seven seconds of the safety belt warning light turning off buckle then unbuckle the safety belt This will disable BeltMinder if...

Page 81: ...fter a collision Mazda recommends that all safety belt assemblies used in vehicles involved in a collision be replaced However if the collision was minor and an authorized Mazda technician finds that...

Page 82: ...igned to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries WARNING Air bags DO NOT inflate slowly or gently and the risk of injury from a...

Page 83: ...ON OFF switch in this chapter WARNING All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag SRS is provided WARNING National Highway Tr...

Page 84: ...end of the vehicle including frame bumper front end body structure tow hooks and snow plows may effect the performance of the air bag sensors increasing the risk of injury Do not modify the front end...

Page 85: ...airbag is turned off and slide the passenger seat all the way forward until the safety seat rests on the dashboard See Passenger air bag on off switch in this chapter WARNING Do not install a child se...

Page 86: ...powder to lubricate the bag or sodium compounds e g baking soda that result from the combustion process that inflates the air bag Small amounts of sodium hydroxide may be present which may irritate t...

Page 87: ...ing including the passenger air bag deactivation switch the system wiring the air bag system readiness light the air bag back up power and the air bag ignitors Determining if the system is operational...

Page 88: ...FF switch has been installed in this vehicle Before driving always look at the face of the switch to be sure the switch is in the proper position in accordance with these instructions and warnings Fai...

Page 89: ...witch to ON 2 The OFF light will briefly illuminate when the ignition is turned to ON This indicates that the passenger air bag is operational WARNING If the light is illuminated when the passenger ai...

Page 90: ...life threatening injuries air bags must open with great force and this force can pose a potentially deadly risk in some situations particularly when a front seat occupant is not properly buckled up T...

Page 91: ...s the potential harm from the passenger air bag in a crash greater than the potential harm from turning OFF the air bag and allowing the passenger even if belted to hit the dashboard or windshield in...

Page 92: ...n age 12 and under ride in the rear seat whenever possible children age 12 and under have no option but to sometimes ride in the front seat because rear seat space is insufficient or the child has a m...

Page 93: ...anada deactivation criteria SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children Also see Air bag supplemental restraint syste...

Page 94: ...install a child seat in a center facing jump seat Children and safety belts If the child is the proper size restrain the child in a safety seat Children who are too large for child safety seats as spe...

Page 95: ...f both the lap and shoulder belt on children who have outgrown child safety seats Mazda recommends use of a belt positioning booster Booster seats position a child so that safety belts fit better They...

Page 96: ...p of the seat In this case use a high backed booster seat Those with a high back If with a backless booster seat you cannot find a seating position that adequately supports your child s head a high ba...

Page 97: ...use it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision WARNING Never use pillows books or towels to boost a child They can slide ar...

Page 98: ...ngue between the child seat and the release button to prevent accidental unbuckling Place seat back in upright position Put the safety belt in the automatic locking mode Refer to Automatic locking mod...

Page 99: ...in the right front seat unless the air bag on off switch is turned OFF If you place a forward facing child seat in the right front seat turn the air bag on off switch to OFF See Passenger air bag on o...

Page 100: ...child seat according to the child seat manufacturer s instructions Be sure the belt webbing is not twisted 4 Insert the belt tongue into the proper buckle the buckle closest to the direction the tong...

Page 101: ...ore placing the child in the seat forcibly tilt the seat forward and back to make sure the seat is securely held in place To check this grab the seat at the belt path and attempt to move it side to si...

Page 102: ...of your child seat for information about ordering a tether strap The tether anchors in your vehicle are located on the back of the front seat cushion The tether strap anchors in your vehicle are in t...

Page 103: ...ors in this chapter WARNING Never attach two child safety seat tethers to a single tether anchor In a crash on anchor may not be strong enough to hold two child safety seat attachments and may break c...

Page 104: ...r lower portion of the passenger seat 4 Clip the tether strap to the anchor WARNING If the tether strap is clipped incorrectly the child safety seat may not be retained properly in the event of a coll...

Page 105: ...tion route the tether strap over the center arm rest and clip it to the center anchor See next page for center seating location of vinyl 60 40 seat WARNING If the tether strap is clipped incorrectly t...

Page 106: ...houlder belt seating positions section of this chapter for further instructions to secure the child safety seat 6 Tighten the child safety seat tether strap according to the manufacturer s instruction...

Page 107: ...anchors represents tether strap anchors To improve child seat protection use the tether anchor when using the LATCH to install a child safety seat See Attaching child safety seats with tether straps i...

Page 108: ...cushion and seat back The LATCH anchors are below locator symbols on the seat back Two plastic LATCH guides may be purchased from your local Mazda dealer part number 1F60 57 751 They snap onto the lat...

Page 109: ...child seat Keeping the child seat just touching the vehicle seat gives the best protection in a severe crash Each time you use the safety seat check that the seat is properly attached to the lower an...

Page 110: ...parking brake 4 ON all electrical circuits operational Warning lights illuminated Key position when driving 5 START cranks the engine Release the key as soon as the engine starts Preparing to start y...

Page 111: ...umes inside your vehicle have your dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Important safety precautions When the engine starts the idle RPM runs faster to warm...

Page 112: ...t 2 Push the clutch pedal to the floor 3 Turn the key to 4 ON without turning the key to 5 START If there is difficulty in turning the key firmly rotate the steering wheel left and right until the key...

Page 113: ...ur when the front wheels are turned a front wheel is against the curb Turn the key to 5 START then release the key as soon as the engine starts Excessive cranking could damage the starter Note If the...

Page 114: ...If the engine fails to start using the preceding instructions flexible fuel vehicles only 1 Press and hold down the accelerator 1 3 to 1 2 way to floor then crank the engine 2 When the engine starts r...

Page 115: ...ydraulic pump motor and pulsation in the pedal may be observed during ABS braking events Pedal pulsation coupled with noise while braking under panic conditions or on loose gravel bumps wet or snowy r...

Page 116: ...ring hard braking and on slippery surfaces However the ABS does not decrease stopping distance ABS warning lamp ABS The ABS lamp in the instrument cluster momentarily illuminates when the ignition is...

Page 117: ...dversely affected Pull the release lever to release the brake Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy STEERING Your vehicle is equipped with...

Page 118: ...RNING In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Your vehicle has larger tires and increased ground clearance giving the vehicle a h...

Page 119: ...on in the ON position and the brake pedal depressed 1 Apply the parking brake turn ignition key to LOCK then remove the key 2 Insert the key and turn it to OFF Apply the brake pedal and shift to N Neu...

Page 120: ...over the life of the vehicle A new vehicle or transmission may have firm and or soft shifts This operation is considered normal and will not affect function or durability of the transmission Over time...

Page 121: ...ition for the best fuel economy Transmission operates in gears one through five Overdrive can be deactivated by pressing the transmission control switch on the end of the gearshift lever This will ill...

Page 122: ...nual transmission has a starter interlock that prevents cranking the engine unless the clutch pedal is fully depressed To start the vehicle 1 Make sure the parking brake is fully set 2 Press the clutc...

Page 123: ...Overdrive 68 km h 40 mph 26 km h 16 mph Maximum downshift speeds Shift from Transfer case position if equipped 2H or 4H 4L 5 Overdrive 4 88 km h 55 mph 34 km h 22 mph 4 3 72 km h 45 mph 27 km h 18 mph...

Page 124: ...htly on the accelerator in each gear Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur Do not rock the vehicle for more than a minute...

Page 125: ...pavement 4X4 LOW 4WD Low Uses extra gearing to provide maximum power to all four wheels Intended only for off road applications such as deep sand steep grades or pulling heavy objects 4X4 LOW 4WD Low...

Page 126: ...steering wheel control at all times especially in rough terrain Since sudden changes in terrain can result in abrupt steering wheel motion make sure you grip the steering wheel from the outside Do not...

Page 127: ...on tires and rotating driveshafts causes an imbalance that could damage drive components If the transmission transfer case or front axle are submerged in water their fluids should be checked and chan...

Page 128: ...steadily when starting from a full stop When braking apply the brakes as you normally would In order to allow the anti lock brake system ABS to operate properly keep steady pressure on the brake peda...

Page 129: ...d maximum allowable weight of cargo occupants and optional equipment The payload equals the gross vehicle weight rating minus base curb weight GVW Gross Vehicle Weight Base curb weight plus payload we...

Page 130: ...nals do not increase the GVWR and GAWR limitations The Safety Certification Label found on the driver s door pillar lists several important vehicle weight rating limitations Before adding any addition...

Page 131: ...ual to the maximum trailer weight listed for your engine and rear axle ratio on the following charts Your vehicle s load capacity is designated by weight not by volume so you cannot necessarily use al...

Page 132: ...ear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs Maximum frontal area of trailer m2 ft2 Regular Cab 3 0L All 2 722 6 000 1 070 2 360 4 64 50 Cab Plus Cab Plus 4 3 0L All 2 722 6 000 98...

Page 133: ...L Dual Sport All 4 309 9 500 2 604 5 740 4 64 50 For high altitude operation reduce GCW by 2 per 300 meters 1 000 ft elevation For definition of terms used in this table see Vehicle Loading earlier in...

Page 134: ...um trailer weight is shown The combined weight of the completed towing vehicle including hitch passengers and cargo and the loaded trailer must not exceed the Gross Combined Weight Rating GCWR WARNING...

Page 135: ...afety chains cross the chains under the trailer tongue and allow slack for turning corners If you use a rental trailer follow the instructions that the rental agency gives to you Do not attach safety...

Page 136: ...s on the bumper and its attachments This can result in the failure of the bumper or the bumper attachments Use of any type of hitch extensions should be considered abuse Trailer tow connector The trai...

Page 137: ...CWR rating or transmission damage may occur Servicing after towing If you tow a trailer for long distances your vehicle will require more frequent service intervals Refer to your service maintenance s...

Page 138: ...e has been submerged in water Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair required RECREATIONAL TOWING Follow these guidelines if you have a ne...

Page 139: ...be towed in the forward position to ensure no damage is done to the internal transfer case components If a distance of 80 km 50 miles or a speed of 56 km h 35 mph must be exceeded you must disconnect...

Page 140: ...asher control again to turn them off Use it when your vehicle is disabled and is creating a safety hazard for other motorists Note With extended use the flasher may run down your battery FUEL PUMP SHU...

Page 141: ...and return the key to OFF 6 Make another check of leaks FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wir...

Page 142: ...0A Red Red 15A Blue Blue 20A Yellow Yellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black P...

Page 143: ...5A Power mirror switch 2 10A Daytime Running Lights DRL Back up lamps Transmission Passenger air bag deactivation switch Blower motor relay 3 7 5A Left stop turn trailer tow connector 4 Not used 5 15...

Page 144: ...0A Windshield wiper motor Wiper HI LO relay Wiper run park relay 17 20A Cigar lighter Data Link Connector DLC 18 Not used 19 25A Powertrain Control Module PCM power diode Ignition PATS Passive Anti Th...

Page 145: ...in the engine compartment The power distribution box contains high current fuses that protect your vehicle s main electrical systems from overloads WARNING Always disconnect the battery before servic...

Page 146: ...e System ABS pump motor 7 30A Powertrain Control Module PCM 8 20A Central security module Power door locks Remote entry 9 Not used 10 Not used 11 50A Starter relay Ignition switch 12 20A Power windows...

Page 147: ...0A Fuel pump motor 24 30A Headlamps 25 10A A C clutch relay 26 Not used 27 Not used 28 30A ABS module 29 Not used 30 15A Trailer Tow 31 20A Foglamp Daytime Running Lamps DRL 32 Not used 33 15A Park la...

Page 148: ...5B Wiper park run relay 46A Fuel pump relay 46B Trailer tow relay 47 Starter relay 48 Auxiliary cooling fan relay 49 Not used 50 Not used 51 Not used 52 Not used 53 PCM Diode 54 PCM Relay 55 Blower mo...

Page 149: ...bution Box Description 1 50A I P fuse panel 2 Not used 3 Not used 4 Not used 5 Not used 6 50A Anti lock Brake System ABS Pump Motor 7 30A Powertrain Control Module PCM 8 20A Power door locks Remote en...

Page 150: ...Fuel pump motor 24 30A Headlamps 25 10A A C clutch solenoid 26 Not used 27 Not used 28 30A Anti lock Brake System ABS module 29 Not used 30 15A Trailer tow 31 20A Foglamps Daytime Running Lamps DRL 32...

Page 151: ...nocking or pinging noise the engine is probably too hot If this happens 1 Drive safely to the side of the road and park off the right of way 2 Shift the automatic transmission into P Park or the manua...

Page 152: ...When the engine and radiator are hot scalding coolant and steam may shoot out under pressure and cause serious injury Do not remove the cooling system cap when the engine and radiator are hot Note If...

Page 153: ...behind the jump seat in a separate tool bag Cab Plus 4 Door stowed behind the front seats between jump seats and underneath jack and tools cover Key spare tire lock if equipped In the glove box Remov...

Page 154: ...d 4 Turn the handle counterclockwise until tire is lowered to the ground and the cable is slightly slack 5 Remove the retainer from the spare tire Stowing the spare tire 1 Lay the tire on the ground w...

Page 155: ...rom moving or slipping off the jack even if the vehicle is in P Park automatic transmission or R Reverse manual transmission WARNING To prevent the vehicle from moving when you change a tire be sure t...

Page 156: ...ed off the ground 6 Position the jack according to the following guides and turn the jack handle clockwise until the tire is a maximum of 25 mm 1 inch off the ground WARNING To lessen the risk of pers...

Page 157: ...s until the wheel has been lowered 9 Lower the wheel by turning the jack handle counterclockwise 10 Remove the jack and fully tighten the lug nuts in the order shown to 135 Nm 100 lb ft Note that thes...

Page 158: ...o make sure it is tightly sealed under the vehicle Loosen and retighten if necessary Failure to properly stow the spare tire may result in failure of the winch cable and loss of the spare tire 5 Repea...

Page 159: ...electrical system 3 Park the booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch Set the parking brake on both vehicles and stay clear of the engine coo...

Page 160: ...2 Connect the other end of the positive cable to the positive terminal of the assisting battery 3 Connect the negative cable to the negative terminal of the assisting battery Roadside Emergencies 160...

Page 161: ...inal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel d...

Page 162: ...ey were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on th...

Page 163: ...ery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minute...

Page 164: ...s acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground On 4x4 vehicles it is recommended that your vehicle be towed with a wheel lift and dollies or fla...

Page 165: ...y reason you feel the need for further assistance after contacting your dealership management call Mazda North American Operations Customer Assistance Center toll free at 1 800 222 5500 In order to se...

Page 166: ...tance ask the dealer Service Manager to arrange for you to meet the local Mazda Service Representative If more expedient contact Mazda Canada Inc Regional Office nearest you for such arrangements STEP...

Page 167: ...for using CAMVAP CAMVAP results are fast fair and final as the award is binding on both you and Mazda Canada Inc CANADIAN MOTOR VEHICLE ARBITRATION PLAN CAMVAP If a specific item of concern arises whe...

Page 168: ...REGIONAL OFFICES Regional Offices Areas Covered Mazda Canada Inc Western Region 8171 Ackroyd Road Suite 2000 Richmond B C V6X 3K1 604 303 5670 Alberta British Columbia Manitoba Saskatchewan Yukon Mazd...

Page 169: ...TEP 2 If after following STEP 1 you feel the need for further assistance please contact your area s Mazda representative Indicated on the next page Please help us by providing the following informatio...

Page 170: ...4680 in Canada 416 609 9909 outside Canada PUERTO RICO Plaza Motors Corp Mazda de Puerto Rico P O Box 362722 San Juan Puerto Rico 00936 2722 TEL 787 788 9300 GUAM Triple J Motors P O Box 6066 Tamuning...

Page 171: ...t an Authorized Mazda Dealer before you install non genuine parts or accessories WARNING Add On Electrical and Electronic Equipment Incorrectly choosing or installing improper add on equipment or choo...

Page 172: ...e The manufacturer s warranty applies only to Mazda vehicles registered and normally operated in the United States its territories and Canada REPORTING SAFETY DEFECTS If you believe that your vehicle...

Page 173: ...rough an Authorized Mazda Dealer refer to the chart below If they don t have what you need in stock they can order it for you PUBLICATION ORDER NUMBER PUBLICATION DESCRIPTION 9999 95 022B 03 2003 WORK...

Page 174: ...had a reasonable number of attempts to conform the vehicle to its applicable express warranties if within the first 18 months of ownership of a new vehicle or the first 29 000 km 18 000 miles whicheve...

Page 175: ...if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Mazda Co...

Page 176: ...terior accessories such as antennas before entering a car wash If you have wax applied to the vehicle at a commercial car wash it is recommended that you clean the wiper blades and windshield as descr...

Page 177: ...ase and tar The brushes used in some automatic car washes may damage the finish on your wheels Before going to a car wash find out if the brushes are abrasive ENGINE Engines are more efficient when th...

Page 178: ...2 3L Engine 3 0L Engine Cleaning 178...

Page 179: ...detergent and water Be careful when removing ice from outside mirrors because you may damage the reflective surface CLEANING THE EXTERIOR LAMPS Wash with the same detergent as the exterior of your veh...

Page 180: ...ed controls and features which are particularly sensitive to certain products such as insect repellent and suntan lotion When operating the various features on your vehicle be certain to wash or wipe...

Page 181: ...ts or cleaners intended for rubber vinyl and plastics or oil petroleum based leather conditioners These products may cause premature wearing of the clear protective coating UNDERBODY Flush the complet...

Page 182: ...performed as prescribed A claim against a warranty will not qualify if it results from lack of maintenance and not from defective material or authorized Mazda workmanship Any auto repair shop using p...

Page 183: ...R CLEANER Air cleaner filter R R IGNITION SYSTEM Spark plugs 4 COOLING SYSTEM Engine Coolant green Replace at first 45 000 miles 72 000 km or 36 months after that every 30 000 miles 48 000 km or 24 mo...

Page 184: ...x4 Replace every 150 000 miles 240 000 km Rear axle lubricant Does not require replacement unless rear axle submerged in water Accessory drive belts Fuel filter 5 R R Steering linkage ball joints susp...

Page 185: ...lve R AIR CLEANER Air cleaner filter R R IGNITION SYSTEM Spark plugs 4 R COOLING SYSTEM Engine Coolant green Replace at first 45 000 miles 72 000 km or 36 months after that every 30 000 miles 48 000 k...

Page 186: ...4x2 I L I L I L I L Transfer case fluid 4x4 Replace every 150 000 miles 240 000 km Rear axle lubricant Does not require replacement unless rear axle submerged in water Accessory drive belts I Fuel fi...

Page 187: ...ation with a fully loaded vehicle max GVW Off road operation Change ENGINE OIL AND OIL FILTER every 3 months or 4 800 km 3 000 miles whichever occurs first NOTE Idling the engine for extended periods...

Page 188: ...a camper or car top carrier X X X X Extensive idling or low speed driving for long distances as in heavy commercial use such as delivery taxi or patrol car X X X X X X X Operating in dusty conditions...

Page 189: ...on Check parking brake At least monthly Check function of all interior and exterior lights Check tires for wear and proper air pressure Check engine oil level Check coolant level in the coolant reserv...

Page 190: ...ice parts conforming to specifications Genuine Mazda parts are designed and built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Do not work on a hot engine Ma...

Page 191: ...not start your engine with the air cleaner removed and do not remove it while the engine is running OPENING THE HOOD 1 Inside the vehicle pull the hood release handle located under the bottom of the i...

Page 192: ...olant reservoir 3 Engine oil dipstick 4 Transmission fluid dipstick automatic transmission 5 Engine oil filler cap 6 Brake fluid reservoir 7 Power distribution box 8 Clutch fluid reservoir manual tran...

Page 193: ...cap 4 Transmission fluid dipstick automatic transmission 5 Engine oil dipstick 6 Brake fluid reservoir 7 Power distribution box 8 Clutch fluid reservoir manual transmission 9 Battery 10 Power steering...

Page 194: ...omatic transmission 3 Engine oil filler cap 4 Engine oil dipstick 5 Brake fluid reservoir 6 Power distribution box 7 Clutch fluid reservoir manual transmission 8 Battery 9 Power steering fluid reservo...

Page 195: ...eeze agents should be used only if they provide cold weather protection without damaging the vehicle s paint finish wiper blades or washer system WARNING If you operate your vehicle in temperatures be...

Page 196: ...rn the engine off and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brake and ensure the gearshift is securely latched in P Park automatic transmission or 1 First manual t...

Page 197: ...3 0L V6 engine 4 0L SOHC V6 engine MAX MIN Maintenance and Specifications 197...

Page 198: ...If the oil level is between the MIN and MAX marks the oil level is acceptable DO NOT ADD OIL If the oil level is below the MIN mark add enough oil to raise the level within the MIN MAX range 2 3L I4 e...

Page 199: ...il of the recommended viscosity Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening 3 Recheck the engine oil level Make sure the oil level is not above the MAX ma...

Page 200: ...il provides optimum fuel economy and durability performance meeting all requirements for your vehicle s engine Change your engine oil and filter according to the appropriate schedule listed in the ser...

Page 201: ...ccording to the appropriate schedule listed in the service maintenance section Engine Oil Filter Recommendation Change your engine oil filter according to the appropriate schedule listed in the servic...

Page 202: ...ery has a cover shield make sure it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the batt...

Page 203: ...ions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and perfor...

Page 204: ...ngine s cooling system has been factory filled with a 50 50 mixture of distilled water and Mazda Genuine Engine Coolant or an equivalent premium engine coolant that meets Mazda specification A 50 50 m...

Page 205: ...ervice interval schedules Confirm the color and type of engine coolant before adding to avoid mixing uncompatible products Be sure to read and understand Precautions when servicing your vehicle in thi...

Page 206: ...an improper coolant may harm engine and cooling system components and may void the warranty of your vehicle s engine cooling system If you are unsure which type of coolant your vehicle requires contac...

Page 207: ...emove the cap turn the engine off and let it cool 2 When the engine is cool wrap a thick cloth around the cap Slowly turn cap counterclockwise until pressure begins to release 3 Step back while the pr...

Page 208: ...coolant concentration below 40 Decreased engine coolant concentrations below 40 will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage Decreased engi...

Page 209: ...ways turn off the vehicle before fueling Automotive fuels can be harmful or fatal if swallowed Fuels such as gasoline and ethanol are highly toxic and if swallowed can cause death or permanent injury...

Page 210: ...ntoxicating agent in liquor beer and wine It is distilled from the fermentation of plants such as field corn and sugar cane When ethanol is used in the making of motor fuels a small amount of a bad ta...

Page 211: ...ity which can cause a fire if fuel is pumped into an ungrounded fuel container Use the following guidelines to avoid static build up when filling an ungrounded fuel container Place approved fuel conta...

Page 212: ...e under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you o...

Page 213: ...viation or the appropriate percentage for that region Use of other fuels such as Fuel Methanol may cause powertrain damage a loss of vehicle performance and your warranty may be invalidated Fuel quali...

Page 214: ...ld follow a different maintenance schedule See the Service Maintenance Section for more information If you are experiencing a rough or rolling idle after start up with the outside temperature above 27...

Page 215: ...and the empty reserve combined Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty Empty reserve is the small amount of fuel remain...

Page 216: ...h and record the type of driving city or highway This will provide an accurate estimate of the vehicle s fuel economy under current driving conditions Additionally keeping records during summer and wi...

Page 217: ...er Perform all regularly scheduled maintenance items Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle service maintenance section Conditions Heavily loadi...

Page 218: ...xhaust emission standards To make sure that the catalytic converter and other emission control components continue to work properly Use only the specified fuel listed Avoid running out of fuel Do not...

Page 219: ...ection Maintenance I M testing In some localities it may be a legal requirement to pass an I M test of the on board diagnostics system If your Check Engine Service Engine Soon light is on refer to the...

Page 220: ...CHECKING AND ADDING POWER STEERING FLUID 2 3L I4 engine 3 0L V6 engine 4 0L V6 engine DO NOT OVERFILL P O W E R S T E E R I N G F L U I D Maintenance and Specifications 220...

Page 221: ...within the FULL HOT range Do not add fluid if the level is within this range 5 If your vehicle is equipped with a 4 0L SOHC V6 or 2 3L I4 engine check the fluid level in the reservoir It should be bet...

Page 222: ...to your brakes WARNING Do not let the reservoir for the master cylinder run dry This may cause the brakes to fail CLUTCH FLUID IF EQUIPPED Check the fluid level Refer to the service maintenance secti...

Page 223: ...vehicle until it is at normal operating temperature approximately 30 km 20 miles If your vehicle has been operated for an extended period at high speeds in city traffic during hot weather or pulling a...

Page 224: ...bove 10 C 50 F However if fluid is added at this time an overfill condition could result when the vehicle reaches normal operating temperature The transmission fluid should be in this range if at norm...

Page 225: ...and or engagement concerns and or possible damage Do not use supplemental transmission fluid additives treatments or cleaning agents The use of these materials may affect transmission operation and re...

Page 226: ...at meets Mazda specifications Refer to Lubricant Specifications in this chapter Checking and adding transfer case fluid if equipped Vehicle must be on level surface 1 Clean the filler plug 2 Remove th...

Page 227: ...passenger cars They do not apply to deep tread winter type snow tires space saver or temporary use spare tires tires with nominal rim diameters of 10 to 12 inches or limited production tires as defin...

Page 228: ...dden tire failure The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and A represent higher level...

Page 229: ...ed in the service maintenance section If you notice that the tires wear unevenly have them checked The following procedure applies to vehicles equipped with single rear wheels if your vehicle is equip...

Page 230: ...icle control vehicle rollover and or personal injury WARNING Make sure that all replacement tires are of the same size type load carrying capacity and tread e g All Terrain etc as originally offered b...

Page 231: ...cations as those originally installed Follow these guidelines when using snow tires and chains Do not use tire chains on aluminum wheels Chains may chip the wheels Use only SAE Class S chains Install...

Page 232: ...High Performance DOT 3 Motor Vehicle Brake Fluid All Fill to line on reservoir Power steering fluid Mazda MERCONt ATF All Fill to range on dipstick Transmission fluid 1 Mazda MERCONt ATF 5 speed manu...

Page 233: ...ic transmission 14 0L 14 8 quarts 4 0L V6 engine with manual transmission 13 0L 13 7 quarts 4 0L V6 engine with automatic transmission 12 5L 13 2 quarts Fuel tank N A Regular cab Short wheel base 62 4...

Page 234: ...on a level surface 3 Indicates only approximate dry fill capacity Some applications may vary based on cooler size and if equipped with an in tank cooler The amount of transmission fluid and fluid lev...

Page 235: ...s Multi Purpose Grease Transmission steering parking brake linkages and pivots brake and clutch pedal shaft clutch pilot bearing and input shaft spline manual transmission Premium Long Life Grease Pow...

Page 236: ...ring order 1 3 4 2 1 4 2 5 3 6 1 4 2 5 3 6 Spark plug gap 1 04 1 19mm 0 041 0 047 inch 1 07 1 17mm 0 042 0 046 inch 1 3 1 4 mm 0 052 0 056 inch Ignition system EDIS EDIS EDIS Compression ratio 9 7 1 9...

Page 237: ...2 5 3 1 4 Maintenance and Specifications 237...

Page 238: ...r on the driver s side Vehicle identification number VIN The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel Please note that in the graphic...

Page 239: ...he driver s hands Use of these devices will cause the driver to be distracted and could lead to a serious accident If a passenger is unable to use the device pull off the right of way to a safe area b...

Page 240: ...d treating emergencies 202 jumping a disabled battery 158 maintenance free 202 servicing 202 Bed extender 57 BeltMinder 77 Brakes 115 anti lock 115 116 anti lock brake system ABS warning light 116 flu...

Page 241: ...mission fluid 223 engine oil 196 Doors lubricant specifications 235 Driveline universal joint and slip yoke 227 Driving under special conditions 124 126 127 mud 127 sand 127 snow and ice 128 through w...

Page 242: ...Gas cap see Fuel cap 211 Gas mileage see Fuel economy 215 Gauges 16 GAWR Gross Axle Weight Rating 129 calculating 131 definition 129 driving with a heavy load 129 location 129 GVWR Gross Vehicle Weig...

Page 243: ...ubricant specifications 235 236 Lumbar support seats 68 M Manual transmission 122 fluid capacities 232 lubricant specifications 236 reverse 123 Mirrors automatic dimming rearview mirror 50 cleaning 17...

Page 244: ...hart lubricants 235 236 Speed control 53 Starting a flex fuel vehicle 113 Starting your vehicle 110 111 113 jump starting 158 Steering wheel tilting 48 T Tether anchors 102 Tires 152 227 228 changing...

Page 245: ...195 Washing your vehicle 176 Water Driving through 128 Waxing your vehicle 176 Windows power 49 Windshield washer fluid and wipers 47 checking and adding fluid 195 checking and cleaning 47 replacing w...

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