Mayr ROBA-servostop 8980.00 00 Operational Instructions Download Page 21

Installation and operational instructions for 
ROBA

®

-servostop

®

 Type 8980.00_00 

Sizes 50 - 160

 

(B.8980.EN)

 

06/10/2022 GF  

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 21 of 26 

www.mayr.com

, E-Mail

[email protected]

 

your reliable partner

 

Installation 

9.1  Installation Conditions 

Please observe before installation! 
 

  The eccentricity of the shaft end in relation to the 

mounting pitch circle must not exceed 0.2 mm. 

  The positional tolerance of the threads for the 

customer-side fixing screws must not exceed 0.2 
mm. 

  The axial run-out deviation of the screw-on surface to 

the shaft must not exceed the permitted axial run-out 
tolerance according to DIN 42955 of 0.08 mm up to 
size 100 and 0.1 mm from size 120. The reference 
diameter is the pitch circle diameter for securement 
of the brakes. 
Larger deviations can lead to a drop in torque, to 
continuous grinding of the rotor (4) and to 
overheating. 

  The rotor (4) and brake surfaces must be oil and 

grease-free.  

  The shaft tolerance must be selected so that the hub 

toothing (6) is not widened. Widening of the toothing 
leads to the rotor (4) jamming on the hub (6) and 
therefore to brake malfunctions. 
Recommended shaft tolerance: k6. 
The max. permitted joining temperature of 150 °C 
must not be exceeded. 

  The toothings of the hub (5) and the rotor (4) must 

not be oiled or greased. 

  Select the screw length so that the max. screw-in 

depth for thread s

1

 (see 

5.2.5

is not exceeded. Due 

to the long screws (see Item 11 in 

4.4

 parts list), the 

armatur

e disk’s stroke can be impaired. It may not or 

only partially be possible to release the brake. This 
can lead to continuous grinding or an unintended 
drop-out of the armature disk (2). 

  The tensile strength R

m

 of the attachment wall must 

be at least 300 N/mm². Lower strength values must 
be approved by 

mayr

 

® 

power transmission. 

  Observe the installation dimension I

as per Chapter 

5.2.5

 in the design to minimize the installation effort. 

 

Recommendation 

Observe the suggested min. radial distance 
of magnetic conductive material around the 
coil carrier (1) and the armature disk (2), see 

5.2.1

for the outer and inner dimension (for 

example, housing and/or shaft)! 
 
Possible consequences of non-observance: 
Too little distance can affect the magnetic 
functionality of the brake. 

 

 

Recommendation 

Axial undercut is recommended: 

At the transition of the end face of a shaft 
shoulder (if available) and the shaft section 
that receives the hub (6). 

This ensures a flat and defined contact of 
the hub (6). 

 

9.2 

Installation 

9.2.1 

Pre-requisites 

 

Unpack the brake 

 

Check for completeness 

 

Check the data on the Type tag 

 

Visual inspection (e.g. after longer storage period) 

 

9.2.2  Preparation 

 

Have the necessary tools ready 
- Spanners or hexagon socket wrench etc. 
- Torque wrenches 

 

Provide fixing screws (not included in the 
standard scope of delivery) 

 

Check installation dimension I

2

 as per Chapter 

5.2.5

 and Figure 3. 

 

9.2.3 

Protection against electric shock 

If the brake is opened electrically for installation onto the 
motor, protective measures against electric shock must 
be taken in accordance with DIN EN 61140 and EN 
50191.  

 

See also DGUV Regulation 3 and DGUV 
Information 203-034.See also DGUV Regulation 
3 and DGUV Information 203-034. 

 
 
 
All tightening torques are recommendations only. These 
data do not relieve the user from checking the data 
regarding the actual installation situation. 
 
 
 

 

Summary of Contents for ROBA-servostop 8980.00 00

Page 1: ...Sizes 50 160 Issue status 2022 10 Translation of the Original Operational Instructions B 8980 EN Copyright by mayr power transmission All rights reserved Reprints and copies even extracts are only pe...

Page 2: ...sition 13 5 1 7 Pre requisites for Product Application 13 5 2 Technical Data 14 5 2 1 General 14 5 2 2 Tightening torques 15 5 2 3 Friction Work 15 5 2 4 Permitted hub bore 15 5 2 5 Dimensions 16 5 2...

Page 3: ...designation The braking torque lies within the stated braking torque tolerances The braking torque tolerance is stated in of the braking torque Standard Load torque Holding torque which is required to...

Page 4: ...ements To prevent injury or damage only professionals and specialists are allowed to work on the components They must be familiar with the dimensioning transport installation initial operation mainten...

Page 5: ...age 50 V VDE 0580 must only be connected to a current source in accordance with IEC 60364 4 41 Extra Low Voltage SELV PELV Please cover moving parts to protect against injury through seizure Place a c...

Page 6: ...principles for design Risk assessment and risk reduction DIN EN 61000 6 4 Interference emission EN ISO 13849 2 Safety of machinery Safety related parts of control systems Validation 3 2 Liability The...

Page 7: ...this product is not suitable for use in areas where there is a high danger of explosion For application of this product in areas where there is a high danger of explosion it must be classified and mar...

Page 8: ...ording to the Low Voltage Directive 2014 35 EU only for voltage 75 V and or RoHS Directive 2011 65 EU with 2015 863 EU 3 6 Identification Type tag mayr components are clearly marked and described on t...

Page 9: ...he function principle applied here accords with the application of the energy separation principle in accordance with EN ISO 13849 2 Appendix A 2 List of basic safety principles The reliable condition...

Page 10: ...eliable partner 4 3 Views Information regarding the strand 2x SPEC 44 Conductor cross section Sizes 50 80 AWG 24 or 0 25 mm Sizes 90 160 AWG 20 or 0 6 mm Strand diameter Sizes 50 80 1 02 mm Sizes 90 1...

Page 11: ...04 421 Page 11 of 26 www mayr com E Mail public mayr mayr com your reliable partner 4 4 Parts List Only use mayr original parts Item Name 1 Coil carrier assembly with coil 2 Armature disk 3 Thrust spr...

Page 12: ...have been provided with a phosphated or a gas nitrated surface manufacturer side to form a basic corrosion protection CAUTION The rotors 4 may rust up and seize up in corrosive ambient conditions and...

Page 13: ...armature disk is switched the impact pulse from the armature disk onto the coil carrier or the armature disk onto the rotor 4 generates a switching noise which can reach approx 90 dB A The brake is no...

Page 14: ...For higher temperatures please consider the following braking torque reductions 60 C to 80 C 10 reduction 80 C to 100 C 20 reduction 100 C to 120 C 30 reduction For temperatures of 20 to 0 C Observe...

Page 15: ...500 2100 3500 Dynamic braking torque restrictions Mdyn min in the speed range Mdyn min MN n rpm 0 5000 0 4000 0 3600 0 3200 0 3000 0 2500 0 2000 0 1700 0 1500 Mdyn min MN 15 n rpm 5000 7500 4000 6200...

Page 16: ...max 5 12 15 20 20 25 30 35 45 50 D 46 56 64 72 80 90 112 132 150 G 25 28 38 38 45 55 62 85 90 H 52 62 72 80 90 102 124 147 166 L 31 15 31 15 34 25 35 25 39 3 42 4 44 4 53 4 57 45 I 0 2 7 4 8 9 2 9 2...

Page 17: ...Braking torque ML Load torque t1 Connection time t11 Response delay on connection t2 Separation time UN Coil nominal voltage coil voltage These values are mean values referring to a nominal air gap a...

Page 18: ...nd liquids such as oils can have a negative effect on the braking function Application in enclosed buildings In tropical regions in high humidity with long downtimes and sea climates only after taking...

Page 19: ...tic disturbance or potential equalization for example 7 2 Fuse Element To protect against damage from short circuits please add suitable fuse elements to the mains cable supply line 7 3 Switching Beha...

Page 20: ...C side switching the coil must be protected by a suitable protection circuit according to VDE 0580 which is integrated in mayr supply and monitoring modules To protect the switching contact from consu...

Page 21: ...e possible to release the brake This can lead to continuous grinding or an unintended drop out of the armature disk 2 The tensile strength Rm of the attachment wall must be at least 300 N mm Lower str...

Page 22: ...responsible for providing the cap screws 8 Sizes and tightening torques see 5 2 2 4 Mount the hub 6 onto the shaft with inserted key bring it into the correct position as per installation dimension I...

Page 23: ...un in during operation In case of longer storage or downtime the brakes may have to be run in to achieve the specified braking torque 10 3 Brake Inspection Before Initial Operation Braking torque insp...

Page 24: ...loves safety goggles Use a suction system or wet towels to clean off the brake dust Do not inhale brake dust In case of dust formation a dust mask FFP 2 is recommended 13 De installation WARNING Load...

Page 25: ...able and all other steel components Steel scrap Code No 160117 Brake rotor steel or aluminum pads with friction linings Brake linings Code No 160112 Guidelines on the WEEE Directive 2012 19 EU Avoidan...

Page 26: ...s Breakdowns Malfunction Possible Causes Solutions Brake does not release Incorrect voltage on rectifier No power Air gap too large worn rotor Coil interrupted Screws in thread s1 too long Apply corre...

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