Mayr ROBA-servostop 8980.00 00 Operational Instructions Download Page 20

Installation and operational instructions for 
ROBA

®

-servostop

®

 Type 8980.00_00 

Sizes 50 - 160

 

(B.8980.EN)

 

06/10/2022 GF  

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 20 of 26 

www.mayr.com

, E-Mail

[email protected]

 

your reliable partner

 
7.4.2.2 DC-side switching 

Supply with DC voltage 
 
 
 
 
 
 
 
 
 
 
 
The power circuit is interrupted between the power supply 
and the coil. The magnetic field is quickly reduced via the 
protective element. This causes a quick rise in braking 
torque and a quick connection time t

1

. The varistor is to 

be dimensioned in accordance with the maximum 
occurring DC or AC voltage. The recommended disk 
diameters are 14 

– 20 mm. 

 
When switching DC-side, high voltage peaks are 
produced in the coil. This can lead to wear on the 
switching contacts from sparks and to destruction of the 
insulation. For this reason, the voltage peaks must be 
limited (see section 

7.5

). 

 
DC-side switching causes the 

shortest connection 

times on the brake (e.g. for EMERGENCY STOP 
operation or for safety switch-offs)

 so that the braking 

torque is made available as quickly as possible for short 
braking distances or for fast take-over of loads.  
 
 

 

Please Observe! 

Safety switch-off 
 
In applications with a necessarily short 
switching time for short braking distances 
and fast take-over of loads, reliable DC-
side switch-off is required e.g. through 
redundant, monitored contactors. 
(see schematic wiring diagram 3) 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

7.5 

Protection Circuit 

When using DC-side switching, the coil must be protected 
by a suitable protection circuit according to VDE 0580, 
which is integrated in 

mayr

®

-supply and monitoring 

modules. To protect the switching contact from 
consumption when using DC-side switching, additional 
protective measures are necessary (e.g. series 
connection of switching contacts). The switching contacts 
used should have a minimum contact opening of 3 mm 
and should be suitable for inductive load switching. 
Please make sure on selection that the rated voltage and 
the rated operating current are sufficient.  
Depending on the application, the switching contact can 
also be protected by other protection circuits (e.g. 

mayr

 

®

-

spark quenching unit), although this may of course then 
alter the switching times. 
 
 
The following parameters can be changed through 
suitable adaptations of the protection circuit. 
 

 

Contact lifetime 

 

Switching times on drop-out 

 

Voltage peaks or level of switch-off voltage 

Please contact mayr

®

 power transmission. 

 

 

Please Observe! 

For accessories, please go to 

www.mayr.com

 

 

 

Storage 

8.1.1 

Brake Storage 

 

Store the brakes in a horizontal position, in dry 
rooms and dust and vibration-free. 

 

Relative air humidity < 50 %. 

 

Temperature without major fluctuations within a 
range from 20 °C up to +40 °C. 

 

Do not store in direct sunlight or UV light. 

 

Do not store aggressive, corrosive substances 
(solvents / acids / lyes / salts etc.) near to the 
brakes. 

For longer storage lasting more than 2 years, special 
measures are required.  
 

► Please contact mayr

 ®

 power transmission.

 

 
Storage acc. DIN EN 60721-3-1 (including the limitations 
/ additions described above): 1K3; 1Z1; 1B1; 1C2; 1S3; 
1M1 
 

 

U

L+

L-

Schematic wiring diagram 2 

Schematic wiring diagram 3 

U

L+

L-

Summary of Contents for ROBA-servostop 8980.00 00

Page 1: ...Sizes 50 160 Issue status 2022 10 Translation of the Original Operational Instructions B 8980 EN Copyright by mayr power transmission All rights reserved Reprints and copies even extracts are only pe...

Page 2: ...sition 13 5 1 7 Pre requisites for Product Application 13 5 2 Technical Data 14 5 2 1 General 14 5 2 2 Tightening torques 15 5 2 3 Friction Work 15 5 2 4 Permitted hub bore 15 5 2 5 Dimensions 16 5 2...

Page 3: ...designation The braking torque lies within the stated braking torque tolerances The braking torque tolerance is stated in of the braking torque Standard Load torque Holding torque which is required to...

Page 4: ...ements To prevent injury or damage only professionals and specialists are allowed to work on the components They must be familiar with the dimensioning transport installation initial operation mainten...

Page 5: ...age 50 V VDE 0580 must only be connected to a current source in accordance with IEC 60364 4 41 Extra Low Voltage SELV PELV Please cover moving parts to protect against injury through seizure Place a c...

Page 6: ...principles for design Risk assessment and risk reduction DIN EN 61000 6 4 Interference emission EN ISO 13849 2 Safety of machinery Safety related parts of control systems Validation 3 2 Liability The...

Page 7: ...this product is not suitable for use in areas where there is a high danger of explosion For application of this product in areas where there is a high danger of explosion it must be classified and mar...

Page 8: ...ording to the Low Voltage Directive 2014 35 EU only for voltage 75 V and or RoHS Directive 2011 65 EU with 2015 863 EU 3 6 Identification Type tag mayr components are clearly marked and described on t...

Page 9: ...he function principle applied here accords with the application of the energy separation principle in accordance with EN ISO 13849 2 Appendix A 2 List of basic safety principles The reliable condition...

Page 10: ...eliable partner 4 3 Views Information regarding the strand 2x SPEC 44 Conductor cross section Sizes 50 80 AWG 24 or 0 25 mm Sizes 90 160 AWG 20 or 0 6 mm Strand diameter Sizes 50 80 1 02 mm Sizes 90 1...

Page 11: ...04 421 Page 11 of 26 www mayr com E Mail public mayr mayr com your reliable partner 4 4 Parts List Only use mayr original parts Item Name 1 Coil carrier assembly with coil 2 Armature disk 3 Thrust spr...

Page 12: ...have been provided with a phosphated or a gas nitrated surface manufacturer side to form a basic corrosion protection CAUTION The rotors 4 may rust up and seize up in corrosive ambient conditions and...

Page 13: ...armature disk is switched the impact pulse from the armature disk onto the coil carrier or the armature disk onto the rotor 4 generates a switching noise which can reach approx 90 dB A The brake is no...

Page 14: ...For higher temperatures please consider the following braking torque reductions 60 C to 80 C 10 reduction 80 C to 100 C 20 reduction 100 C to 120 C 30 reduction For temperatures of 20 to 0 C Observe...

Page 15: ...500 2100 3500 Dynamic braking torque restrictions Mdyn min in the speed range Mdyn min MN n rpm 0 5000 0 4000 0 3600 0 3200 0 3000 0 2500 0 2000 0 1700 0 1500 Mdyn min MN 15 n rpm 5000 7500 4000 6200...

Page 16: ...max 5 12 15 20 20 25 30 35 45 50 D 46 56 64 72 80 90 112 132 150 G 25 28 38 38 45 55 62 85 90 H 52 62 72 80 90 102 124 147 166 L 31 15 31 15 34 25 35 25 39 3 42 4 44 4 53 4 57 45 I 0 2 7 4 8 9 2 9 2...

Page 17: ...Braking torque ML Load torque t1 Connection time t11 Response delay on connection t2 Separation time UN Coil nominal voltage coil voltage These values are mean values referring to a nominal air gap a...

Page 18: ...nd liquids such as oils can have a negative effect on the braking function Application in enclosed buildings In tropical regions in high humidity with long downtimes and sea climates only after taking...

Page 19: ...tic disturbance or potential equalization for example 7 2 Fuse Element To protect against damage from short circuits please add suitable fuse elements to the mains cable supply line 7 3 Switching Beha...

Page 20: ...C side switching the coil must be protected by a suitable protection circuit according to VDE 0580 which is integrated in mayr supply and monitoring modules To protect the switching contact from consu...

Page 21: ...e possible to release the brake This can lead to continuous grinding or an unintended drop out of the armature disk 2 The tensile strength Rm of the attachment wall must be at least 300 N mm Lower str...

Page 22: ...responsible for providing the cap screws 8 Sizes and tightening torques see 5 2 2 4 Mount the hub 6 onto the shaft with inserted key bring it into the correct position as per installation dimension I...

Page 23: ...un in during operation In case of longer storage or downtime the brakes may have to be run in to achieve the specified braking torque 10 3 Brake Inspection Before Initial Operation Braking torque insp...

Page 24: ...loves safety goggles Use a suction system or wet towels to clean off the brake dust Do not inhale brake dust In case of dust formation a dust mask FFP 2 is recommended 13 De installation WARNING Load...

Page 25: ...able and all other steel components Steel scrap Code No 160117 Brake rotor steel or aluminum pads with friction linings Brake linings Code No 160112 Guidelines on the WEEE Directive 2012 19 EU Avoidan...

Page 26: ...s Breakdowns Malfunction Possible Causes Solutions Brake does not release Incorrect voltage on rectifier No power Air gap too large worn rotor Coil interrupted Screws in thread s1 too long Apply corre...

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