Mayr EAS-Compact 49 Series Installation And Operational Instructions Download Page 15

Installation and Operational Instructions for EAS

®

-compact

®

 

 

Ratchetting clutch,  Type 49_._ _0._ 

Size 4

 

Synchronous clutch, Type 49_._ _5._ 

Size 4

 

(B.4.14.4.EN)

 

17/03/2021 TK/GC/NU

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 15 of 22 

www.mayr.com

E-Mail

[email protected]

 

 

Clutch Dimensioning for 

 

ROBA

®

-DS Mounted Couplings 

 
 
 
 
 
 
 
Definition of terms: 

T

KN

 [Nm] 

Coupling nominal torque 

T

KS

 [Nm] 

Coupling peak torque 

T

B

 [Nm] 

Operating torque 

T

S

 [Nm] 

Operating peak torque 

P [kW] 

Drive machine nominal power 

f

B

 [-] 

Service factor according to Table 15 

f

t

 [-] 

Temperature factor according to Fig. 15 

n [rpm]  

Drive machine nominal speed 

 
 
 

Table 15 

Service Factor f

B

 

Work Machine 

 

Load Class

 

II 

III 

D

ri

v

e

 m

a

c

hi

ne

 

Electromotor, 

 

turbine,

 

hydraulic motor 

1.1 

1.4 

1.9 

Piston machine 

with more 

than 3 cylinders

 

1.4 

1.7 

2.2 

Piston machine 

with up to 

3 cylinders

 

1.7 

2.0 

2.5 

 
If the operating torque is known, the coupling nominal torque 
must be higher than the maximum occurring operating torque 
T

KN

 > T

B

 (T

KN

 acc. Table 11). Please also observe the height and 

type of start-up impacts or sporadic load impacts.  
As individual events, these may not exceed the stated clutch peak 
torque T

KS

 > T

S

 (T

KS

 acc. Table 11). The max. number of impact 

occurrences over the entire coupling lifetime must not exceed 
pulsating 1 x 10e5 or alternating 1 x 10e4 . 
 

 

Fig. 15 

 

Table 16 

Classification of Work Machines 

 

into Load Classes 

Construction machinery 

- Concrete blenders 
- Chain conveyors 
- Chain carriages 
- Crushers 

 

 

II 

III 
III 
III 

Chemical industry 

- Mixers (thick fluids) 
- Mixers (thin fluids) 
- Centrifuges 
- Blenders 

 

II 

II 
II 

Fans / vents 

II 

Generators / convertors 

- Frequency converters 
- Generators 

 

II 

Foodstuffs machines 

- Kneading machines 
- Mills 
- Packaging machines 

 

II 

III 

II 

Paper machines 

III 

 

Compressors 

II 

Conveyor systems 

- Conveyor belts 
- Sloping elevators 
- Goods elevators 
- Passenger elevators 

 

II 

III 

II 
II 

Wood / plastic processing 

- Planing machines 
- Reciprocating saws 
- Extruders 
- Blenders 

 

II 

III 

II 
II 

Crane systems 

II 

 

Metal processing 

- Punching / pressing 
- Machine tools 

 

III 

II 

Pumps 

- Centrifugal pump (thin fluids) 
- Centrifugal pump (thick fluids) 
- Pistons / plunger pumps 

 

II 

III 

Textile machines 

II 

Washing machines 

II 

 

T

KN 

≥ 

9550 × P × f

B

×

f

t

n

 

Temperature [°C] 

T

e

m

pe

ratu

re f

ac

tor f

t

 [

-]

 

Summary of Contents for EAS-Compact 49 Series

Page 1: ...6 _ _ _ _ Page 8 Design Scope of Delivery State of Delivery Function Page 9 Output Elements Installation Page 10 Cup Spring Layering Mounting the Clutch onto the Shaft De installation of the Cone Bush...

Page 2: ...cifications and are operationally safe at the time of delivery Without a conformity evaluation this product is not suitable for use in areas where there is a high danger of explosion This statement is...

Page 3: ...4 4 EN 17 03 2021 TK GC NU Chr Mayr GmbH Co KG Eichenstra e 1 D 87665 Mauerstetten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 3 of 22 www mayr com E Mail public mayr mayr com Type 494 _1_ _...

Page 4: ...32 2 Clamping hub 6 Deep groove ball bearing 32 3 Key hub 7 Locking ring 33 Cap screw 8 Steel ball 34 Cap screw 9 Cup spring 36 Set screw 10 Type tag 38 Shrink disk 11 Cone bushing 12 Hexagon head sc...

Page 5: ...9_ 6_ _ _ Size Maximum torque MG Nm Inspection dimension a Fig 1 at approx 70 MG mm Dimension b Fig 1 mm Maximum torque MG Nm Inspection dimension a Fig 1 at approx 70 MG mm Dimension b Fig 1 mm 4 300...

Page 6: ..._ 6 green elastomeric element 64 Sh D Size TKN Nm TK max Nm TKN Nm TK max Nm TKN Nm TK max Nm 4 900 1800 1040 2080 1250 2500 Table 8 Transmittable torques TR Nm on clamping hubs frictional locking It...

Page 7: ...sh free shaft coupling Size Respective ROBA DS Size Shrink disk hub Key hub Type 496 _ _ _ _ Type 496 _1_ _ mm Type 496 _2_ _ mm TKN Nm TKS Nm 4 100 55 90 35 70 1600 2400 Table 12 Transmittable torque...

Page 8: ...ding to the Parts List as well as the state of delivery immediately after receiving the goods mayr will take no responsibility for belated complaints Please report transport damage immediately to the...

Page 9: ...transferred from the output element onto the clutch pressure flange 2 The EAS compact with a long protruding hub Type 490 _ _ _ 1 Fig 2 is recommended for extremely wide output elements or for element...

Page 10: ...in the catalogue Mount the clutch or clutch hubs onto both shaft ends using a suitable device and bring it them into the correct position Tighten the tensioning screws 12 of the cone bushing 11 in 2...

Page 11: ...w 37 for hub 19 2 see Fig 1 on page 3 Fig 6 on page 11 and Table 13 on page 7 Joining Both Clutch Components 1 32 for Type 494 _ _ _ _ Figs 1 and 7 The flexible elastomeric element 31 is pre tensioned...

Page 12: ...clutch operation at nominal torque an ambient temperature of 30 C and an operating speed of 1500 rpm If the clutch is operated in other or more extreme operating conditions please observe the dimensi...

Page 13: ...set screws 14 clockwise causes a reduction in torque Turning them anti clockwise causes an increase in torque You should be facing the adjusting nut 4 as shown in Fig 11 Even if the customer does not...

Page 14: ...mayr com Limit Switch Installation The switching direction arrow on the housing lid of the mechanical limit switch faces in the direction of the adjusting nut 4 or in the thrust washer 3 stroke direct...

Page 15: ...TKN acc Table 11 Please also observe the height and type of start up impacts or sporadic load impacts As individual events these may not exceed the stated clutch peak torque TKS TS TKS acc Table 11 Th...

Page 16: ...curs at the same time please observe Fig 9 page 12 4 Frictional locking inspection on hub connection TR Tmax Tmax is the maximum torque occurring in the coupling For values for TR see Tables 8 and 9 o...

Page 17: ...ive side load side power TR Nm Transmittable torque frictional locking Tables 8 9 and 12 TAS AW Nm Excitational torque drive end TLS LW Nm Excitational torque load side TN Nm System torque TW Nm Syste...

Page 18: ...sing must only be carried out at the place of manufacture or by specially trained personnel For greasing please use NLGI Class 1 5 grease with a basic oil viscosity of 460 mm2 s at 40 C e g Mobilith S...

Page 19: ...the place of manufacture Adjusting nut has changed position Worn clutch Clutch does not release on overload Incorrect torque adjustment 1 Set the system out of operation 2 Check whether foreign bodies...

Page 20: ...d correct if necessary Tensioning and clamping screws or locking set screw for axial hub securement or Connection screws are loose 1 Set the system out of operation 2 Check the coupling alignment 3 Ti...

Page 21: ...elastomeric element 3 Check the clutch parts and replace if damaged 4 Insert a new elastomeric element install clutch components 5 Check the alignment and correct if necessary 6 Make sure that furthe...

Page 22: ...r tighten the locking set screw and secure it against self loosening using sealing lacquer 4 Check the clutch for wear Disk pack breakage Disk pack breakage due to high load impacts overload 1 Set the...

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