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Maxon TUK-A-WAY 72-150 LMV, Maintenance Manual

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Maxon TUK-A-WAY 72-150 LMV Maintenance Manual Download Page 4

11921

Slauson

A

ve.

Santa

Fe
Springs,

CA.

90670

(800)

227-41

16

FA

X
(888)

771-7713

PAGE 4

INTRODUCTION

This publication contains the information required to maintain the

72-150LMV

and the

TE-20LMV

If there is any doubt regarding the suitability of these lifts

being maintained on it’s intended vehicle, or any portion of these instructions
that you do not understand, please contact the

MAXON Customer Service

Department

for consultation.

Unauthorized modification to this equipment may cause premature failure
or create hazards in its use that are not foreseen at the time of installation.
These kinds of changes should be discussed with our Engineering Depart-
ment before being undertaken.

LIFTGATE TERMINOLOGY

FLIPOVER

PLATFORM

RUBBER

BUMPER

DOCK

BUMPER

LIFT

CYLINDER

MAINFRAME

LIFT

FRAME

PARALLEL

ARM

CONTROL

SWITCH

Summary of Contents for TUK-A-WAY 72-150 LMV

Page 1: ...11921 Slauson Avenue Santa Fe Springs CA 90670 800 227 4116 72 150 LMV TE 20 LMV C MAXON Lift Corp 2000 MAINTENANCE MANUAL M 99 42 REV 2 APRIL 2000...

Page 2: ...ust be notified and an Authorization Number obtained Major repairs would generally be considered repairs made to the structural assembly of the liftgate and or repairs not outlined in the MAXON Liftga...

Page 3: ...GRAVITY DOWN PAGE 12 CONTROL SWITCH GRAVITY DOWN PAGE 14 HARNESS SWITCH ASSEMBLY PAGE 15 SAFETY HOOK PAGE 16 WIRE CONNECTIONS GRAVITY DOWN PAGE 17 LOW VOLTAGE THERMAL SWITCH LVTS PAGE 18 TROUBLESHOOT...

Page 4: ...tion of these instructions that you do not understand please contact the MAXON Customer Service Department for consultation Unauthorized modification to this equipment may cause premature failure or c...

Page 5: ...e it becomes necessary to ride the platform keep your feet and any foreign objects clear of the rear edge of the platform Otherwise your feet or the foreign objects could become trapped between the ed...

Page 6: ...RIODIC MAINTENANCE CHECKLIST Check the oil in the Pump Reservoir The oil should be Grade ISO 32 Hydraulic Fluid See below for Cold Weather operation Check Hoses and Fittings for scuffing and leaks Rep...

Page 7: ...d Do not overload the Lift The load limit is based on evenly distrib uted cargo over the entire Platform surface If you are using a pallet jack be sure it can be maneuvered safely Do not operate a for...

Page 8: ...ition could make the platform appear in need of adjustment The Platform should reflect the YES illustrations below with the Platform as much as 2 1 2 higher than the extension plate or floor bed There...

Page 9: ...PLASTIC RETURN HOSE PRESSURE HOSE P N 263714 01 PLASTIC RETURN HOSE P N 905239 01 ELBOW BRASS 3 8 NPT x 3 8 TUBE P N 905237 ELBOW BRASS 3 8 NPT M x 3 8 NPT F P N 227004 PRESS CNTRL VALVE P N 251739 N...

Page 10: ...90670 800 227 4116 FAX 888 771 7713 PAGE 10 72 150LMV TE 20LMV ASSEMBLY 1 2 3 4 5 2 3 6 7 8 5 5 5 5 5 5 5 5 13 14 15 10 9 12 9 11 9 12 9 12 9 12 9 24 20 19 21 23 18 9 18 9 16 17 12 9 12 9 MAX MAX MAX...

Page 11: ...2 1 0 5 6 9 2 6 2 1 0 5 6 9 2 6 2 H L M R A L E L L A R A P H L M R A L E L L A R A P H L M R A L E L L A R A P H L M R A L E L L A R A P H L M R A L E L L A R A P 4 14 14 14 14 1 1 1 1 1 1 2 0 5 6 9...

Page 12: ...E V O C b 8b 8b 8b 8b 8 1 1 1 1 1 9 9 4 3 6 2 9 9 4 3 6 2 9 9 4 3 6 2 9 9 4 3 6 2 9 9 4 3 6 2 T N E M D L E W X O B T N E M D L E W X O B T N E M D L E W X O B T N E M D L E W X O B T N E M D L E W X...

Page 13: ...11921 Slauson Ave Santa Fe Springs CA 90670 800 227 4116 FAX 888 771 7713 PAGE 13 PUMP ASSEMBLY GRAVITY DOWN 10 9 11 12 11 13 8 6 5 7 14 15 16 17 18 1 2 3 4 P N 263613...

Page 14: ...L B A C Y R E T T A B E L B A I L I A V A L A N O I T I D D A S T I K E L B A C Y R E T T A B E L B A I L I A V A L A N O I T I D D A S T I K E L B A C Y R E T T A B E L B A I L I A V A L A N O I T I...

Page 15: ...70 800 227 4116 FAX 888 771 7713 PAGE 15 HARNESS SWITCH ASSEMBLY Switch Cable Assembly P N 264346 Harness Assembly P N 264472 Switch Boot Seal P N 250876 RED WHT RED WHT YEL YEL Switch Gasket P N 2645...

Page 16: ...udible snap of the Safety Hook engaging the Platform Loop Visually check to see that the loop is positioned over the Safety Hook EXTENSION PLATE PLATFORM LOOP PLATFORM SAFETY HOOK EXTENSION PLATE PLAT...

Page 17: ...ings CA 90670 800 227 4116 FAX 888 771 7713 PAGE 17 WIRE CONNECTIONS GRAVITY DOWN RED RED WHT YEL A B C PUMP BOX G N D FUSE HOLDER P N 263801 CONNECTOR P N 907021 MOTOR SOLENOID SOLENOID WHT THERMISTO...

Page 18: ...3 PAGE 18 LOW VOLTAGE THERMAL SWITCH LVTS Low Voltage Thermal Switch LVTS P N 905197 Wire Assembly P N 264546 Wire Harness P N 264548 Extension Wire Assembly P N 264755 Wire Harness Extension Wire Ass...

Page 19: ...ruction Decal P N 264776 Switch Decal P N 264775 Suggested Decal Location Top side Decals should be read and completely understood before operating the unit They should also be kept clean and readable...

Page 20: ...11921 Slauson Ave Santa Fe Springs CA 90670 800 227 4116 FAX 888 771 7713 PAGE 20 TROUBLESHOOTING...

Page 21: ...y jumper cables to terminals A B a If motor runs replace the motor solenoid b If motor does not run repair or replace the pump motor 5 Check for structural damage Replace worn parts 6 Check filter in...

Page 22: ...e Valve Stem by removing the Coil Assembly Item 1 Fig 2 Unscrew the Valve Stem Item 2 Fig 2 from the Pump Push on the plunger that is located inside the Valve Stem by inserting a paper clip in the end...

Page 23: ...load tester is recommended 3 Check for Structural damage or lack of lubrication Replace worn parts 4 Check Filter in the Pump Reservoir Replace if necessary 5 Check for a broken motor to pump coupler...

Page 24: ...t Line from the Vent Port of the Cylinder Raise the Platform If hydraulic fluid streams from the Vent Port the Piston Seals are worn Replace the Seals 4 With Platform on the ground remove the pressure...

Page 25: ...he Pump Reservoir Replace if necessary 7 With Platform on the ground remove the pressure hose and fitting from the Pump and replace it with a 0 3000 PSI Pressure Gauge Hold the switch in the UP positi...

Page 26: ...t by a magnetic force The Coil can be replaced by removing the Nut and Wires 4 Check the Valve Stem by removing the Coil Assembly Item 1 Fig 3 Unscrew the Valve Stem Item 2 Fig 3 from the Pump Push on...

Page 27: ...p towel Apply the Liquid Sealant Compound PLS 2 to the external threads of the Male Connector Assemble the fitting and torque it to the prescribed value Check for leakage If leakage exists remove the...

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