Maxon TUK-A-WAY 72-150 LMV Maintenance Manual Download Page 2

LIFT CORP.

11921 Slauson Ave.
Santa Fe Springs, CA. 90670

CUSTOMER SERVICE:

TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116

FAX: (888) 771-7713

WARRANTY POLICY & PROCEDURE

NOTE: Check with Customer Service for updated versions

of Manuals on an annual basis.

NEW LIFTGATE WARRANTY

Term of Warranty: 2 Years from Date of In-Service
Type of Warranty: Full Parts and Labor

MAXON agrees to replace any components which are found to be defective during the first 2

years of service, and will reimburse for labor based on MAXON’s Liftgate Warranty Flat Rate Labor
Schedule. (Call MAXON Customer Service for a copy).

All claims for warranty must be received within 30 Days of the repair date, and include the

following information:

1. Liftgate Model Number
2. Liftgate Serial Number
3. Detailed Description of Problem
4. Corrective Action Taken, and Date of Repair.
5. Parts used for Repair, Including MAXON Part Number(s).
6. MAXON R.M.A. # and/or Authorization # if applicable (see below).
7. Person contacted at MAXON if applicable.

All warranty repairs must be performed by an authorized MAXON warranty station. For major

repairs, MAXON Customer Service must be notified and an “Authorization Number” obtained. Major
repairs would generally be considered repairs made to the structural assembly of the liftgate and/or
repairs not outlined in the MAXON Liftgate Warranty Flat Rate Schedule.

Major components (i.e. hydraulic pumps, cylinders, valves, or failed structural parts) must be

returned, freight pre-paid, prior to the claim being processed. To ensure timely processing of these
warranty claims, an R.M.A. (Returned Merchandise Authorization) number must be obtained from
MAXON Customer Service prior to the return of any defective part. Defective Parts must be returned
within 60 days of the claim date for consideration to:

MAXON Lift Corp.

16205 Distribution Way, Cerritos, CA 90703

Attn: RMA#__

MAXON’s warranty policy does not include the reimbursement for travel time, towing, vehicle

rental, service calls, oil, batteries, defects due to misuse or abuse, or loss of income due to downtime.
Fabrication of parts, which are available from MAXON, are also not covered.

MAXON’s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a

problem.

PURCHASE PART WARRANTY

Term of Warranty: 1 Year from Date of Purchase
Type of Warranty: Part Replacement

MAXON will guarantee all returned genuine replacement parts upon receipt and inspection of

parts and invoice.

Summary of Contents for TUK-A-WAY 72-150 LMV

Page 1: ...11921 Slauson Avenue Santa Fe Springs CA 90670 800 227 4116 72 150 LMV TE 20 LMV C MAXON Lift Corp 2000 MAINTENANCE MANUAL M 99 42 REV 2 APRIL 2000...

Page 2: ...ust be notified and an Authorization Number obtained Major repairs would generally be considered repairs made to the structural assembly of the liftgate and or repairs not outlined in the MAXON Liftga...

Page 3: ...GRAVITY DOWN PAGE 12 CONTROL SWITCH GRAVITY DOWN PAGE 14 HARNESS SWITCH ASSEMBLY PAGE 15 SAFETY HOOK PAGE 16 WIRE CONNECTIONS GRAVITY DOWN PAGE 17 LOW VOLTAGE THERMAL SWITCH LVTS PAGE 18 TROUBLESHOOT...

Page 4: ...tion of these instructions that you do not understand please contact the MAXON Customer Service Department for consultation Unauthorized modification to this equipment may cause premature failure or c...

Page 5: ...e it becomes necessary to ride the platform keep your feet and any foreign objects clear of the rear edge of the platform Otherwise your feet or the foreign objects could become trapped between the ed...

Page 6: ...RIODIC MAINTENANCE CHECKLIST Check the oil in the Pump Reservoir The oil should be Grade ISO 32 Hydraulic Fluid See below for Cold Weather operation Check Hoses and Fittings for scuffing and leaks Rep...

Page 7: ...d Do not overload the Lift The load limit is based on evenly distrib uted cargo over the entire Platform surface If you are using a pallet jack be sure it can be maneuvered safely Do not operate a for...

Page 8: ...ition could make the platform appear in need of adjustment The Platform should reflect the YES illustrations below with the Platform as much as 2 1 2 higher than the extension plate or floor bed There...

Page 9: ...PLASTIC RETURN HOSE PRESSURE HOSE P N 263714 01 PLASTIC RETURN HOSE P N 905239 01 ELBOW BRASS 3 8 NPT x 3 8 TUBE P N 905237 ELBOW BRASS 3 8 NPT M x 3 8 NPT F P N 227004 PRESS CNTRL VALVE P N 251739 N...

Page 10: ...90670 800 227 4116 FAX 888 771 7713 PAGE 10 72 150LMV TE 20LMV ASSEMBLY 1 2 3 4 5 2 3 6 7 8 5 5 5 5 5 5 5 5 13 14 15 10 9 12 9 11 9 12 9 12 9 12 9 24 20 19 21 23 18 9 18 9 16 17 12 9 12 9 MAX MAX MAX...

Page 11: ...2 1 0 5 6 9 2 6 2 1 0 5 6 9 2 6 2 H L M R A L E L L A R A P H L M R A L E L L A R A P H L M R A L E L L A R A P H L M R A L E L L A R A P H L M R A L E L L A R A P 4 14 14 14 14 1 1 1 1 1 1 2 0 5 6 9...

Page 12: ...E V O C b 8b 8b 8b 8b 8 1 1 1 1 1 9 9 4 3 6 2 9 9 4 3 6 2 9 9 4 3 6 2 9 9 4 3 6 2 9 9 4 3 6 2 T N E M D L E W X O B T N E M D L E W X O B T N E M D L E W X O B T N E M D L E W X O B T N E M D L E W X...

Page 13: ...11921 Slauson Ave Santa Fe Springs CA 90670 800 227 4116 FAX 888 771 7713 PAGE 13 PUMP ASSEMBLY GRAVITY DOWN 10 9 11 12 11 13 8 6 5 7 14 15 16 17 18 1 2 3 4 P N 263613...

Page 14: ...L B A C Y R E T T A B E L B A I L I A V A L A N O I T I D D A S T I K E L B A C Y R E T T A B E L B A I L I A V A L A N O I T I D D A S T I K E L B A C Y R E T T A B E L B A I L I A V A L A N O I T I...

Page 15: ...70 800 227 4116 FAX 888 771 7713 PAGE 15 HARNESS SWITCH ASSEMBLY Switch Cable Assembly P N 264346 Harness Assembly P N 264472 Switch Boot Seal P N 250876 RED WHT RED WHT YEL YEL Switch Gasket P N 2645...

Page 16: ...udible snap of the Safety Hook engaging the Platform Loop Visually check to see that the loop is positioned over the Safety Hook EXTENSION PLATE PLATFORM LOOP PLATFORM SAFETY HOOK EXTENSION PLATE PLAT...

Page 17: ...ings CA 90670 800 227 4116 FAX 888 771 7713 PAGE 17 WIRE CONNECTIONS GRAVITY DOWN RED RED WHT YEL A B C PUMP BOX G N D FUSE HOLDER P N 263801 CONNECTOR P N 907021 MOTOR SOLENOID SOLENOID WHT THERMISTO...

Page 18: ...3 PAGE 18 LOW VOLTAGE THERMAL SWITCH LVTS Low Voltage Thermal Switch LVTS P N 905197 Wire Assembly P N 264546 Wire Harness P N 264548 Extension Wire Assembly P N 264755 Wire Harness Extension Wire Ass...

Page 19: ...ruction Decal P N 264776 Switch Decal P N 264775 Suggested Decal Location Top side Decals should be read and completely understood before operating the unit They should also be kept clean and readable...

Page 20: ...11921 Slauson Ave Santa Fe Springs CA 90670 800 227 4116 FAX 888 771 7713 PAGE 20 TROUBLESHOOTING...

Page 21: ...y jumper cables to terminals A B a If motor runs replace the motor solenoid b If motor does not run repair or replace the pump motor 5 Check for structural damage Replace worn parts 6 Check filter in...

Page 22: ...e Valve Stem by removing the Coil Assembly Item 1 Fig 2 Unscrew the Valve Stem Item 2 Fig 2 from the Pump Push on the plunger that is located inside the Valve Stem by inserting a paper clip in the end...

Page 23: ...load tester is recommended 3 Check for Structural damage or lack of lubrication Replace worn parts 4 Check Filter in the Pump Reservoir Replace if necessary 5 Check for a broken motor to pump coupler...

Page 24: ...t Line from the Vent Port of the Cylinder Raise the Platform If hydraulic fluid streams from the Vent Port the Piston Seals are worn Replace the Seals 4 With Platform on the ground remove the pressure...

Page 25: ...he Pump Reservoir Replace if necessary 7 With Platform on the ground remove the pressure hose and fitting from the Pump and replace it with a 0 3000 PSI Pressure Gauge Hold the switch in the UP positi...

Page 26: ...t by a magnetic force The Coil can be replaced by removing the Nut and Wires 4 Check the Valve Stem by removing the Coil Assembly Item 1 Fig 3 Unscrew the Valve Stem Item 2 Fig 3 from the Pump Push on...

Page 27: ...p towel Apply the Liquid Sealant Compound PLS 2 to the external threads of the Male Connector Assemble the fitting and torque it to the prescribed value Check for leakage If leakage exists remove the...

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