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ESCON Module 24/2 Hardware Reference
CCMC | 2021-08 | rel9004

Z-55

Index

additionally applicable regulations

analog inputs

applicable EU directive

assignment of the connections

cables (prefab)

Encoder Cable

USB Type A - micro B Cable

country-specific regulations

digital inputs

error display

ESD

EU directive, applicable

how to

calculate required supply voltage

interpret icons (and signs) used in the document

support for designing the motherboard

incorporation into surrounding system

informatory signs

intended purpose

of the device

of this document

interfaces, location and designation

LEDs

mandatory action signs

MoBo (ESCON Module 24/2 Motherboard)

notations used

operating license

operating status, display

order numbers

275934

403968

438725

444144

444145

444146

444147

444148

486400

performance data

pin assignment

precautions

prerequisites prior installation

prohibitive signs

purpose

of the device

regulations, additionally applicable

safety alerts

safety first!

signs used

sockets

standards, fulfilled

status display

status LEDs

supply voltage, required

symbols used

technical data

USB interface

wiring diagrams for

DC motors

EC motors

INDEX

Summary of Contents for ESCON 24/2

Page 1: ...ESCON Module 24 2 Servo Controller P N 466023 Hardware Reference CCMC Edition 2021 08 DocID rel9004 Hardware Reference...

Page 2: ...CONTENTS READ THIS FIRST These instructions are intended for qualified technical personnel Prior commencing with any activities you must carefully read and understand this manual and you must follow t...

Page 3: ...Contents ESCON Module 24 2 Hardware Reference CCMC 2021 08 rel9004 A 3 5 6 Dimensional Drawing 39 5 7 ESCON Module 24 2 Motherboard 486400 39 5 8 Spare Parts 52 LIST OF FIGURES 53 LIST OF TABLES 54 I...

Page 4: ...Table of Contents ESCON Module 24 2 Hardware Reference A 4 CCMC 2021 08 rel9004 p a g e i n te n ti o n a l l y l e ft b l a n k...

Page 5: ...document contains performance data and specifications information on fulfilled standards details on connections and pin assignment and wiring examples In addition the document also includes a Mother...

Page 6: ...mminent hazardous situation If not avoided it will result in death or serious injury WARNING Indicates a potential hazardous situation If not avoided it may result in death or serious injury CAUTION I...

Page 7: ...cient control of permanent magnet activated brushed DC motors or brushless EC motors up to approximately 48 Watts The featured operating modes speed control closed loop speed control open loop and cur...

Page 8: ...ust make sure that any machine apparatus has been fitted with independent monitoring and safety equip ment If the machine apparatus should break down if it is operated incorrectly if the control unit...

Page 9: ...tage controller Max speed EC motor 150 000 rpm 1 pole pair Built in motor choke Inputs Outputs Analog input 1 Analog input 2 12 bit resolution 10 10 V differential Analog output 1 Analog output 2 12 b...

Page 10: ...erating Figure 2 1 Storage 40 85 C Altitude 2 Operation 0 6 000 m MSL Extended range 1 6 000 10 000 m MSL Derating Figure 2 1 Humidity 5 90 condensation not permitted 1 Operation within the extended r...

Page 11: ...Specifications Technical Data ESCON Module 24 2 Hardware Reference CCMC 2021 08 rel9004 2 11 Figure 2 2 Dimensional Drawing mm...

Page 12: ...6 2 Immunity for industrial environments IEC EN 61000 6 3 Emission standard for residential commercial and light industrial environments Applied stan dards IEC EN 61000 6 3 IEC EN 55022 CISPR22 Radio...

Page 13: ...x 6 A Hot plugging the USB interface may cause hardware damage If the USB interface is being hot plugged connecting while the power supply is on the possibly high poten tial differences of the two pow...

Page 14: ...ou are using an electronically stabilized power supply make sure that the overcurrent pro tection circuit is configured inoperative within the operating range Note The formula already takes the follow...

Page 15: ...signment Pins 1 13 Pin Signal Description 1 Motor M Motor winding 1 DC motor Motor EC motor Winding 1 2 Motor M Motor winding 2 DC motor Motor EC motor Winding 2 3 Motor winding 3 EC motor Winding 3 4...

Page 16: ...ion 14 DigIN DigOUT4 Digital input output 4 15 DigIN DigOUT3 Digital input output 3 16 DigIN2 Digital input 2 17 DigIN1 Digital input 1 18 GND Ground 19 AnOUT2 Analog output 2 20 AnOUT1 Analog output...

Page 17: ...gure 3 5 Hall Sensor 1 Input Circuit analogously valid also for Hall Sensors 2 3 Hall sensor supply voltage 5 VDC Max Hall sensor supply current 30 mA Input voltage 0 5 5 VDC Max input voltage 5 5 VDC...

Page 18: ...s differential and sin gle ended unsymmetrical The controller does not require an index impulse Ch I Ch I For best performance we strongly recommend using encoders with a line driver Otherwise speed l...

Page 19: ...e 3 7 Encoder Input Circuit Ch A Single ended analogously valid also for Ch B Single ended Input voltage 0 5 VDC Max input voltage 12 VDC 12 VDC Logic 0 1 0 V Logic 1 2 4 V Input high current IIH typi...

Page 20: ...C Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Switching delay 8 ms P...

Page 21: ...tage 36 VDC 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Switc...

Page 22: ...igOUT3 Circuit analogously valid also for DigOUT4 Figure 3 12 DigOUT3 Wiring Examples analogously valid also for DigOUT4 DigOUT Max input voltage 36 VDC Max load current 50 mA Max voltage drop 0 5 V 5...

Page 23: ...erential Max input voltage 24 VDC 24 VDC Common mode voltage 5 10 VDC referenced to GND Input resistance 80 k differential 65 k referenced to GND A D converter 12 bit Resolution 5 64 mV Bandwidth 10 k...

Page 24: ...r if possible bal ance them Insert the USB connector first then switch on the power supply of the controller Figure 3 15 USB Socket J7 Note Column Head B Table 3 9 refers to USB terminals of your PC T...

Page 25: ...ctions ESCON Module 24 2 Hardware Reference CCMC 2021 08 rel9004 3 25 USB standard USB 2 0 USB 3 0 full speed Max bus operating voltage 5 25 VDC Typical input current 60 mA Max DC data input voltage 0...

Page 26: ...TOPPING STOP STANDSTILL off 1x ERROR Vcc Overvoltage Error Vcc Undervoltage Error 5 VDC Undervoltage Error off 2x ERROR Thermal Overload Error Overcurrent Error Power Stage Protection Error Internal H...

Page 27: ...re Reference CCMC 2021 08 rel9004 4 27 4 WIRING Figure 4 17 Interfaces Designations and Location Note The subsequent diagrams feature this symbol Ground safety earth connection optional 4 1 DC Motors...

Page 28: ...Wiring DC Motors ESCON Module 24 2 Hardware Reference 4 28 CCMC 2021 08 rel9004 MAXON DC MOTOR WITH DC TACHO Figure 4 19 maxon DC motor with DC Tacho...

Page 29: ...Wiring DC Motors ESCON Module 24 2 Hardware Reference CCMC 2021 08 rel9004 4 29 MAXON DC MOTOR WITH ENCODER Figure 4 20 maxon DC motor with Encoder...

Page 30: ...Wiring EC Motors ESCON Module 24 2 Hardware Reference 4 30 CCMC 2021 08 rel9004 4 2 EC Motors MAXON EC MOTOR WITH HALL SENSORS Figure 4 21 maxon EC motor with Hall Sensors...

Page 31: ...Wiring EC Motors ESCON Module 24 2 Hardware Reference CCMC 2021 08 rel9004 4 31 MAXON EC MOTOR WITH HALL SENSORS ENCODER Figure 4 22 maxon EC motor with Hall Sensors Encoder...

Page 32: ...Wiring EC Motors ESCON Module 24 2 Hardware Reference 4 32 CCMC 2021 08 rel9004 p a g e i n te n ti o n a l l y l e ft b l a n k...

Page 33: ...tation with pin headers permits mounting in two different ways The module can either be plugged onto a socket header Table 5 12 or be directly soldered to a printed cir cuit board 5 1 2 Supply Voltage...

Page 34: ...tage suppressor diode D1 to the voltage supply cable CAPACITOR C1 The function of the ESCON Module 24 2 does not necessarily require the use of an external capacitor C1 To further reduce voltage rippl...

Page 35: ...nal inductance the ripple of the motor current can reach an unacceptably high value This causes the motor to heat up unnecessarily and causes instable control behavior The minimum terminal inductance...

Page 36: ...ses and a nominal current greater than the continuous current of the motor The below wiring example refers to an additional inductance of 150 H If a different additional inductance is required also th...

Page 37: ...g 3 152 A2 sec 0157004 TVS Diode D1 Vishay SMBJ33A UR 33 V UBR 36 7 40 7 V 1 mA UC 53 3 V 11 3 A Diotec P6SMBJ33A UR 33 V UBR 36 7 40 7 V 1 mA UC 53 3 V 11 3 A Capacitor C1 United Chemi Con EKZE630E_...

Page 38: ...the earth potential via one or more capacitors The use of ceramic capacitors with 100 nF and 100 V is recommended 5 2 2 Layout Guidelines for the layout of the motherboard Connector pin 4 VCC operatin...

Page 39: ...nsional drawing Figure 2 2 on page 2 11 5 7 ESCON Module 24 2 Motherboard 486400 The ESCON Module 24 2 Motherboard subsequently named ESCON Module MoBo is available as an alternative to developing an...

Page 40: ...ly for illustrative purposes and Table 5 14 Figure 5 30 ESCON Module MoBo Mounting on DIN Rail Table 5 14 ESCON Module MoBo mounting on DIN Rail Specification Accessories Specification Accessories Ada...

Page 41: ...31 ESCON Module MoBo Power Plug J1 Table 5 15 ESCON Module MoBo Power Plug J1 Pin Assignment Table 5 16 ESCON Module MoBo Power Plug J1 Specification Accessories J1 Signal Description Pin 1 Power_GND...

Page 42: ...MoBo Motor Plug J2 Pin Assignment for maxon EC motor brushless Table 5 19 ESCON Module MoBo Motor Plug J2 Specification Accessories J2 Signal Description Pin 1 Motor M DC motor Motor 2 Motor M DC mot...

Page 43: ...Module MoBo Hall Sensor Plug J3 Pin Assignment Table 5 21 ESCON Module MoBo Hall Sensor Plug J3 Specification Accessories J3 Signal Description Pin 1 Hall sensor 1 Hall sensor 1 input 2 Hall sensor 2...

Page 44: ...J4 Signal Description Pin 1 not connected 2 5 VDC Encoder supply voltage 5 VDC 70 mA 3 GND Ground 4 not connected 5 Channel A Channel A complement 6 Channel A Channel A 7 Channel B Channel B compleme...

Page 45: ...controller supports both schemes differential and single ended The controller does not require an index impulse Ch I Ch I For best performance we strongly recommend using encoders with line driver Oth...

Page 46: ...t Table 5 26 ESCON Module MoBo Digital I Os Plug J5 Specification Accessories J5 Signal Description Pin 1 DigIN1 Digital input 1 2 DigIN2 Digital input 2 3 DigIN DigOUT3 Digital input output 3 4 DigIN...

Page 47: ...N Module MoBo Analog I Os Plug J6 Specification Accessories J6 Signal Description Pin 1 AnIN1 Analog input 1 positive signal 2 AnIN1 Analog input 1 negative signal 3 AnIN2 Analog input 2 positive sign...

Page 48: ...Reference 5 48 CCMC 2021 08 rel9004 5 7 3 Wiring Note The USB interface is located directly at the ESCON Module 24 2 Note The subsequent diagrams feature this symbol Ground safety earth connection op...

Page 49: ...ard Design Guide ESCON Module 24 2 Motherboard 486400 ESCON Module 24 2 Hardware Reference CCMC 2021 08 rel9004 5 49 MAXON DC MOTOR WITH DC TACHO Figure 5 38 ESCON Module MoBo maxon DC motor with DC T...

Page 50: ...ard Design Guide ESCON Module 24 2 Motherboard 486400 ESCON Module 24 2 Hardware Reference 5 50 CCMC 2021 08 rel9004 MAXON DC MOTOR WITH ENCODER Figure 5 39 ESCON Module MoBo maxon DC motor with Encod...

Page 51: ...de ESCON Module 24 2 Motherboard 486400 ESCON Module 24 2 Hardware Reference CCMC 2021 08 rel9004 5 51 5 7 3 2 EC motors MAXON EC MOTOR WITH HALL SENSORS Figure 5 40 ESCON Module MoBo maxon EC motor w...

Page 52: ...arts Table 5 29 Spare Parts List Order number Description 444144 2 pole pluggable screw type terminal block 3 5 mm pitch labeled 1 2 444145 4 pole pluggable screw type terminal block 3 5 mm pitch labe...

Page 53: ...otor with Encoder 29 Figure 4 21 maxon EC motor with Hall Sensors 30 Figure 4 22 maxon EC motor with Hall Sensors Encoder 31 Figure 5 23 Wiring of Voltage Supply Cable 33 Figure 5 24 Encoder Inputs Pr...

Page 54: ...wer Plug J1 Specification Accessories 41 Table 5 17 ESCON Module MoBo Motor Plug J2 Pin Assignment for maxon DC motor brushed 42 Table 5 18 ESCON Module MoBo Motor Plug J2 Pin Assignment for maxon EC...

Page 55: ...ice 7 of this document 5 interfaces location and designation 27 L LEDs 26 M mandatory action signs 6 MoBo ESCON Module 24 2 Motherboard 39 N notations used 5 O operating license 13 operating status di...

Page 56: ...the narrow restrictions of the copyright law is not permitted with out the prior approval of maxon and will be subject to prosecution under the applicable law 2021 maxon All rights reserved Subject to...

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