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Wiring

EC Motors

maxon motor control
ESCON Servo Controller

Document ID: rel4285

4-33

ESCON 50/5 Hardware Reference

Edition: September 2013

© 2013 maxon motor. Subject to change without prior notice.

4.2

EC Motors

MAXON

EC

MOTOR

WITH

H

ALL

S

ENSORS

Figure 4-25

maxon EC motor with Hall Sensors (J2 / J3)

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Summary of Contents for ESCON 50/5

Page 1: ...3 CH 6072 Sachseln Phone 41 41 666 15 00 Fax 41 41 666 16 50 www maxonmotor com Edition September 2013 ESCON Servo Controller Hardware Reference maxon motor control ESCON 50 5 Servo Controller P N 409...

Page 2: ...instructions are intended for qualified technical personnel Prior commencing with any activities you must carefully read and understand this manual and you must follow the instructions given therein...

Page 3: ...document is intended for trained and skilled personnel It conveys information on how to understand and fulfill the respective work and duties 1 1 3 How to use Take note of the following notations and...

Page 4: ...50 5 is a small sized powerful 4 quadrant PWM servo controller for the highly efficient con trol of permanent magnet activated brushed DC motors or brushless EC motors up to approximately 250 Watts T...

Page 5: ...atus can not be considered fail safe Therefore you must make sure that any machine apparatus has been fitted with independent monitoring and safety equipment If the machine apparatus should break down...

Page 6: ...ons maxon motor control 1 6 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti...

Page 7: ...ut voltage controller Max speed EC motor 150 000 rpm 1 pole pair Built in motor choke 3 x 30 H 5 A Inputs Outputs Analog Input 1 Analog Input 2 resolution 12 bit 10 10 V differential Analog Output 1 A...

Page 8: ...Drawing mm Physical Weight approx 204 g Dimensions L x W x H 115 x 75 5 x 24 mm Mounting holes for M4 screws Environmental Conditions Temperature Operation 30 45 C Extended range 1 45 85 C Derating 0...

Page 9: ...your operational system you must perform EMC testing of the involved equipment as a whole Table 2 5 Standards Electromagnetic Compatibility Generic Standards IEC EN 61000 6 2 Immunity for industrial...

Page 10: ...axon motor control 2 10 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti o n...

Page 11: ...ower is between 10 50 VDC Supply voltages above 56 VDC or wrong polarity will destroy the unit Note that the necessary output current is depending on the load torque Yet the output current limits of t...

Page 12: ...ered kinetic energy for example in a capacitor b If you are using an electronically stabilized power supply make sure that the overcurrent protection circuit is configured inoperative within the opera...

Page 13: ...iven order and choose the connection scheme that suits the respective com ponents you are using For corresponding wiring diagrams chapter 4 Wiring on page 4 29 3 3 1 Power J1 Figure 3 2 Power Plug J1...

Page 14: ...r brushed Table 3 9 Motor Plug J2 Pin Assignment for maxon EC motor brushless Table 3 10 Motor Plug J2 Specification Accessories J2 Signal Description Pin 1 Motor M DC motor Motor 2 Motor M DC motor M...

Page 15: ...r 1 Input Circuit analogously valid also for Hall Sensors 2 3 J3 Signal Description Pin 1 Hall sensor 1 Hall sensor 1 input 2 Hall sensor 2 Hall sensor 2 input 3 Hall sensor 3 Hall sensor 3 input 4 5...

Page 16: ...ssories J4 Signal Description Pin 1 not connected 2 5 VDC Encoder supply voltage 5 VDC 70 mA 3 GND Ground 4 not connected 5 Channel A Channel A complement 6 Channel A Channel A 7 Channel B Channel B c...

Page 17: ...index impulse Ch I Ch I For best performance we strongly recommend using encoders with line driver Otherwise speed limitations may apply due to slow switching edges Figure 3 7 Encoder Input Circuit C...

Page 18: ...3 maxon motor Subject to change without prior notice Figure 3 8 Encoder Input Circuit Ch A Single ended analogously valid also for Ch B Single ended Input voltage 0 5 VDC Max input voltage 12 VDC 12 V...

Page 19: ...J5 Pin Assignment Cabling Table 3 17 Digital I Os Plug J5 Specification Accessories J5 Signal Description Pin 1 DigIN1 Digital input 1 2 DigIN2 Digital input 2 3 DigIN DigOUT3 Digital input output 3...

Page 20: ...voltage 36 VDC 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Sw...

Page 21: ...usly valid also for DigIN4 Figure 3 13 DigOUT3 Circuit analogously valid also for DigOUT4 DigIN Input voltage 0 36 VDC Max input voltage 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input re...

Page 22: ...trol 3 22 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice Figure 3 14 DigOUT3 Wiring Examples an...

Page 23: ...t Cabling Table 3 19 Analog I Os Plug J6 Specification Accessories J6 Signal Description Pin 1 AnIN1 Analog input 1 positive signal 2 AnIN1 Analog input 1 negative signal 3 AnIN2 Analog input 2 positi...

Page 24: ...ts 1 and 2 Figure 3 17 AnOUT1 Circuit analogously valid also for AnOUT2 Input voltage 10 10 VDC differential Max input voltage 24 VDC 24 VDC Common mode voltage 5 10 VDC referenced to GND Input resist...

Page 25: ...ing Table 3 21 USB Type A micro B Cable J7 Head A Head B Signal Description Pin Pin 1 1 VBUS USB BUS supply voltage input 5 VDC 2 2 D USB Data twisted pair with Data 3 3 D USB Data twisted pair with D...

Page 26: ...eference 2013 maxon motor Subject to change without prior notice 3 4 Potentiometers POTENTIOMETERS P1 P2 Figure 3 19 Potentiometers Location Adjustment Range 3 5 Status Indicators Light emitting diode...

Page 27: ...PPING STOP STANDSTILL off 1x ERROR Vcc Overvoltage Error Vcc Undervoltage Error 5 VDC Undervoltage Error off 2x ERROR Thermal Overload Error Overcurrent Error Power Stage Protection Error off 3x ERROR...

Page 28: ...xon motor control 3 28 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti o n...

Page 29: ...4285 4 29 ESCON 50 5 Hardware Reference Edition September 2013 2013 maxon motor Subject to change without prior notice 4 Wiring Figure 4 21 Interfaces Designations and Location Remark The subsequent d...

Page 30: ...or control 4 30 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice 4 1 DC Motors MAXON DC MOTOR Fig...

Page 31: ...rol ESCON Servo Controller Document ID rel4285 4 31 ESCON 50 5 Hardware Reference Edition September 2013 2013 maxon motor Subject to change without prior notice MAXON DC MOTOR WITH DC TACHO Figure 4 2...

Page 32: ...ol 4 32 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice MAXON DC MOTOR WITH ENCODER Figure 4 24...

Page 33: ...vo Controller Document ID rel4285 4 33 ESCON 50 5 Hardware Reference Edition September 2013 2013 maxon motor Subject to change without prior notice 4 2 EC Motors MAXON EC MOTOR WITH HALL SENSORS Figur...

Page 34: ...nt ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice MAXON EC MOTOR WITH HALL SENSORS ENCODER Figure 4 26 m...

Page 35: ...e Parts List Order number Description 425562 2 poles pluggable screw type terminal block pitch 3 5 mm labeled 1 2 425563 4 poles pluggable screw type terminal block pitch 3 5 mm labeled 1 4 425564 5 p...

Page 36: ...tor control 5 36 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti o n a l l...

Page 37: ...igIN1 Circuit 20 Figure 3 11 DigIN2 Circuit 20 Figure 3 12 DigIN3 Circuit analogously valid also for DigIN4 21 Figure 3 13 DigOUT3 Circuit analogously valid also for DigOUT4 21 Figure 3 14 DigOUT3 Wir...

Page 38: ...maxon EC motor brushless 14 Table 3 10 Motor Plug J2 Specification Accessories 14 Table 3 11 Hall Sensor Plug J3 Pin Assignment 15 Table 3 12 Hall Sensor Plug J3 Specification Accessories 15 Table 3...

Page 39: ...11 informatory signs 4 intended purpose of the device 4 interfaces location and designation 29 L LEDs 26 M mandatory action signs 3 N notations used 3 O operating license 11 operating status display 2...

Page 40: ...ll parts thereof is protected by copyright Any use including reproduction translation microfilming and other means of electronic data processing beyond the narrow restrictions of the copyright law wit...

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