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RM350

INSTALLATION AND COMMISSIONING

RM350 GAS CONTROLLERS

MAY 16

1 of 18

INSTALLATION &

COMMISSIONING

INSTRUCTIONS

RM350

Contents

Safety ............................................................................................................................................................................................. 2

Warranty Registration Form .......................................................................................................................................................... 3

Installing the Equipment ................................................................................................................................................................ 4

Installation and Location ............................................................................................................................................................ 4

General Information .................................................................................................................................................................. 4

Location of Connections ............................................................................................................................................................ 5

Power Connections .................................................................................................................................................................... 7

Interface Signal Connections ......................................................................................................................................................... 8

Injection Moulding Machine Interface ....................................................................................................................................... 8

Mould Actuator Interface ........................................................................................................................................................ 11

Euromap 62 Adaptor ................................................................................................................................................................ 15

Commissioning ............................................................................................................................................................................. 18

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Summary of Contents for RM350

Page 1: ...S RM350 Contents Safety 2 Warranty Registration Form 3 Installing the Equipment 4 Installation and Location 4 General Information 4 Location of Connections 5 Power Connections 7 Interface Signal Connections 8 Injection Moulding Machine Interface 8 Mould Actuator Interface 11 Euromap 62 Adaptor 15 Commissioning 18 ...

Page 2: ... equipment without ensuring that the system is depressurised NEVER adjust a pipefitting that is under pressure NEVER adjust a safety valve to achieve a lifting pressure higher than that set at the Maximator factory A safety valve is provided to prevent over pressurisation of the system and overloading of the compressor Tampering with a safety valve can cause serious damage or injury NEVER run the ...

Page 3: ...gistration form below and return By post to Maximator UK Ltd Unit 9 King Street Industrial Estate Middlewich Cheshire CW10 9LF United Kingdom By email to service maximator co uk Customer Factory address Agent Equipment model Serial number Equipment received on Installing company Installing engineer Installation date Commissioning company Commissioning engineer Commissioning date ...

Page 4: ...are for illustration purposes only All hardware and fabrications are subject to change without prior notification Before operating or carrying out maintenance on the equipment operators and maintenance personnel MUST be familiar with the layout connections and operation of the equipment Safety valves MUST NOT be tampered with as they are factory set and could cause irreparable damage to equipment ...

Page 5: ...ut booster DESCRIPTION PORT SIZE 1 Isolator 25 Amp N A 2 Mains Power Connection 110 220 V ac 50 60 HZ N A 3 32 Way IMM Interface Plugs N A 4 Alarm Beacon N A 5 Inlet Gas Manifold G1 4 6 GCM 1 4 Outlet Gas Manifold G1 4 7 Emergency Stop Button N A 8 Reset Button Lamp N A 9 Auto Button Lamp N A 1 2 3 4 5 6 8 7 9 ...

Page 6: ...ocket 2 IMM s Max N A 3 Power Connection 110 220 V ac 50 60 HZ Model Shown or 25mm N A Cable Gland for 3 Phase Systems 4 HP Receiver Vent Valve N A 5 GCM Outlet Bulkhead 4 Maximum BSP ISO 6 Air inlet Bulkhead If Fitted BSP ISO 7 N2 Gas Inlet Bulkhead BSP ISO 8 Emergency Stop Button N A 9 Operator Interface N A 10 Reset Push Button Lamp N A 11 Auto Push Button Lamp N A 1 2 3 4 5 6 7 8 10 11 9 ...

Page 7: ... Power Connections The single phase units are supplied with a power cable that requires terminating at the factory power source The connections are as follows Brown or Red Live Blue or Black Neutral Green Yellow Earth Three Phase Power Connections NOTE Customer terminations are marked as follows L1 Phase 1 Terminal L2 Phase 2 Terminal L3 Phase 3 Terminal N Neutral terminal If Required PE Power Ear...

Page 8: ...p closed micro switch Interlock Signal This signal is used for safety and the controller will not run a cycle unless this signal is present normally closed GAS Controller Injection Moulding Machine NOTE All connections must be volt free at IMM Suggested Connections IMM Safety guard Purge guard Gas Start Signal This is a DIGITAL START SIGNAL provided by the moulding machine normally via a relay The...

Page 9: ... both be either connected or linked out The controller will not run unless E Stop signals are present in both interfaces IMM Reset Signal This signal can be used to reset all the hydraulic cores on units with hydraulic power pack or signal option pack using a signal from the moulding machine This signal is OPTIONAL If it is not used the controller will use the timers in the HPP screen to reset the...

Page 10: ...er that may be used to indicate when the controller is ready to cycle The Controller will then start a cycle when the next gas start signal is received GAS Controller Injection Moulding Machine NOTE This connection is through the normally open contacts of R2 on the PCB The contacts are rated up to 2A 250 V ac Gas Unit Emergency Stop This is an output signal from the gas controller that may be used...

Page 11: ...Controller Injection Moulding Machine NOTE This connection is through the normally open contacts of R6 on the PCB The contacts are rated up to 2A 250 V ac Suggested Connections IMM Auxiliary contact on hydraulic power pack Mould Actuator Interface Core In Signals Output signals 24 V dc to move the hydraulic cores to the in position GAS Controller Injection Moulding Machine NOTE All connections mus...

Page 12: ...OMMISSIONING RM350 GAS CONTROLLERS MAY 16 12 of 18 Core Out Signals Output signals 24 V dc to move the hydraulic cores to the out position GAS Controller Injection Moulding Machine NOTE All connections must be volt free at IMM ...

Page 13: ...he status page if the oil temperature goes above its set level GAS Controller Injection Moulding Machine NOTE All connections must be volt free at IMM Suggested Connections IMM Temperature switch Oil Level This signal is used for safety and the controller will show an oil level alarm in the status page if the oil level falls below its minimum set point GAS Controller Injection Moulding Machine NOT...

Page 14: ...ections IMM Contactor coil 24 V dc Hydraulic Power Pack E Stop This is an emergency stop control signal when the signal is wired into the emergency stop circuit on the gas controller This MUST volt free and the e stop button is pressed on the hydraulic power pack the gas controller will stop immediately and show an E Stop alarm GAS Controller Injection Moulding Machine NOTE All connections must be...

Page 15: ... closed 2 The Mould open ready to close IMM fail and IMM auto signals in the Euromap interface are not implemented 3 The enable mould open and enable mould close are partially implemented These signals pins 25 and 26 will be high when the controller is not in a cycle and low when it is running a cycle 4 The reject and controller fail signals in the Euromap interface are not implemented The signals...

Page 16: ...rol signal when the signal is wired into the emergency stop circuit on the IMM This MUST volt free and the e stop button is pressed on the IMM the GAS controller will stop immediately and show an E Stop alarm GAS Controller Injection Moulding Machine NOTE All connections must be volt free at IMM Suggested Connections IMM E stop button Gas Unit Emergency Stop This is an output signal from the gas c...

Page 17: ...al will be high the moulding machine may open the mould GAS Controller Injection Moulding Machine NOTE Enable Mould Closed When the controller is in automatic and ready to cycle but not running a gas cycle this signal will be high the moulding machine may open the mould GAS Controller Injection Moulding Machine NOTE ENABLE MOULD OPEN ENABLE MOULD CLOSED ...

Page 18: ... out the Emergency stop button and press the reset button refer to operating instructions 3 Turn on the gas and air supply air supply if booster fitted only 4 Set a booster set pressure greater than the process pressure required if a booster is fitted or ensure that the inlet gas pressure is higher than the required pressure if no booster is fitted 5 On units fitted with or connected to a hydrauli...

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