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CCpilot VC

2.2

Common templates

2017-03-13

w ww.maximatecc.com

7

CCpilot VC rear side view

Mounting holes
AMPS “Diamond
base”

GORE-TEX

membrane, under
mount for added
protection

Identification
label

External connectors
Deutsch DTM

Cov er for USB
connector

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Summary of Contents for CCpilot VC

Page 1: ...2 2 2017 03 13 www maximatecc com Technical Manual CCpilot VC ...

Page 2: ...and maintenance 11 4 Basic operations 13 4 1 Turning ON 13 4 2 Turning OFF and suspending 13 4 3 Adjusting the screen brightness 16 4 4 Using the touch screen 16 4 5 Status notification 16 4 6 Error codes 18 5 Interface overview 19 5 1 Storage memory 19 5 2 Front panel 19 5 3 Buzzer 19 5 4 Analog video inputs 19 5 5 CAN 20 5 6 USB 20 5 7 Ethernet 21 5 8 Configurable inputs 21 5 9 Configurable outp...

Page 3: ...reen and no pushbuttons All thesemodels offerthesamelevel ofperformanceandconnectorinterfaces The aboveproduct models arecompatiblewiththeCrossLink AImoduleto supportwirelessinterfaces GSM GPRS WLANandBluetoothforcommunicationandGPSfor positioning 1 1 1 Customized models The platformenablesadditionalcustomizationofhardwareand software Describedhereinarethe featuresincludedusingproduct models descr...

Page 4: ...ronmental Tolerance The devicehas beendesigned to copewithtough environmental demands Much efforthas beenput into selecting anddesigningsystemcomponentsto provideyouwitha user friendly working instrumentthatis reliable Rigorous testinghasbeen conductedin order to ensurecomplianceto a broadrangeofapplicableregulatory requirementsandto meettheuserexpectationsofa ruggedized deviceforvehicleandmachine...

Page 5: ...mplates 2017 03 13 w ww maximatecc com 5 2 Device overview This chaptercontains illustrations ofthe CCpilot VC modelsshowingthelocationofexternal connectors indicatorsetc Additionalmechanicalinformation canbefoundin chapter 0 ...

Page 6: ... a light sensor in the front Information about CCpilot VC standard models can be found in chapter 1 1 Product models CCpilot VC front side view CCpilot VC model without soft keys On the rear side of the device are the interface connectors Deutsch DTM 12 and a USB connector located under a cover There are also mounting holes for fasteners in accordance with AMPS hole pattern RAM 2 43 x 1 31 Diamond...

Page 7: ...plates 2017 03 13 w ww maximatecc com 7 CCpilot VC rear side view Mounting holes AMPS Diamond base GORE TEX membrane under mount for added protection Identification label External connectors Deutsch DTM Cov er for USB connector ...

Page 8: ...tora panel mount These two mountingmethods aredescribed separately below For both fastening methods usetheappropriateM5 x 0 8buttonheadscrew oftypeMRT Torx lengthshouldbe12mm Therecommended torqueforthescrews is 1 5 2 0 Nm Usinga splitringor toothed lockwasheris recommended Ensurethe M5 mounting screws arecleananddry 3 1 1 RAM mount CCpilot VCis preferably mounted using a RAM B 238U Mountwhichallo...

Page 9: ...n 1 5mmand max 3mmpanel thickness Screwlengthshould be10mm Ensurethat CCpilotVCis mountedto a smooth flatsurface Fastening theunit to an uneven surface may stresstheenclosure damagetheouterflangeorpossiblyevenflex thecircuitboardinside leading to a prematurefailure Panel thickness mayvaryfrom1 5 to 3 5mmusingthestandardpanel mountbracket Panel cut outinformationavailablein dxf formatupon requestfo...

Page 10: ...dwith respectto wiregaugemaximumcurrentrating and inrushcurrent oftheload Referto chapter 7 1 Technicaldataforfuserating details o As a guideline a fusewith5 8 A currentratingshould beused The device sexternalon offcontrol signal multipinconnector1 pinJ1 3 should be connectedto thepositivesupply lineviathevehiclesturnkeyswitchora separateon off switch see S2 in schematic below o Rememberto applyfu...

Page 11: ...tion data is savedbeforeturningoffthe device Suddenpowerdisruptionsmay causethedeviceto shutdown potentiallycausinglostor corruptdata Ifforexamplethepowersupply voltagefluctuatessignificantly when starting the vehicleengine thedeviceshouldbestartedafterthe vehicleenginehas beenstarted During welding all cablesto thedeviceshall bedisconnected GND 1 2 3 4 F1 5 8 A GND BATTERY S2 Turnkey switch Multi...

Page 12: ...nstalledto allowambientairto circulate aroundit A clearanceofatleast50 mmaroundthedeviceis recommended Avoidinstalling thedevicenearhot air ventsorin directsunlight To maintain thedevice sIP classification bothconnectors needto beattached Blindplugsfor not connectedsignals cables arealso necessary Each devicehasa GORE TEX membraneforventilation seelocationin chapter2 Device overview Forproperventi...

Page 13: ...ns maximateccdoes notrecommend that thedeviceis being actively operatedby thedriverwhena risk ofinjuryto peopleordamageto property is present 3 5 1 Cleaning To ensureproperandreliablefunctionality overtime pay attentionto thefollowingcleaning instructionsandprecautions Wipe the device clean fromdirt using a soft lightdampcloth preferablyof microfiber type Avoidusingalkaline alcoholic orotherchemic...

Page 14: ...anbestartedupin differentways 1 By connectingtheexternal on offcontrolsignal to positivesupply input orabove approximately 6 V o When started thisway theon offsignal mustremainasserted De assertion ofthis signal will shutdownthedeviceunlessconfiguredotherwise 2 By a short pressonthefront panelbuttonconfigured for on offcontrol a Note thatthis functionis not enabledas factorydefault 3 It is possibl...

Page 15: ... areshutoffimmediately see chapter 4 2 3 ForcedShutdown for details Note this onlyapplies to buttonsconfigured as action trigger Fordetails see thesoftwaredocumentation o By factory default no actionis configured forthepushbuttons 4 By the operatingsystemshutdownalternatives To ensurethatdatadoesnotget lost ortheflash memorybecomes corrupt it is recommendedthatall necessary data shall besavedandal...

Page 16: ...modeis higher thanin shut downmode To prevent a vehiclesormachines batteryfromdrainingwhen thedeviceis suspended a user configurabletime outcanbe setforhowlong theunit shall stayin Suspend mode before it automatically shuts down ThedefaultSuspendtime out is set to 60 minutes Resuming fromSuspendmodecan bedoneby oneofthe followingevents 1 By a low to hightransitionoftheexternal on offcontrol i e us...

Page 17: ...olled from software whichalso allowsforautomatic adjustment ofthebrightnessusingthefront panel lightsensor The backlightbrightnessadjustment mayoptionally also beautomatically appliedto thepushbutton backlight Thepushbuttonbacklightcan otherwisebesetseparately using CCsettings applicationor the CCAux API 4 4 Using the touch screen This chapterappliesto CCpilotVCdevices containinga touchscreen The ...

Page 18: ...ce off Off Starting up Flashing 2 Hz Operating started up Constant on Shutting down Constant on Internal heating activ ated Until lower temperature limit for start up is reached Flashing 1 Hz Entering forced shutdown using a button configured as action trigger During first 4 seconds After 4 seconds After 8 seconds Constant on intensity changed Flashing 10 Hz Off dev ice is switched off Observethat...

Page 19: ...v erInit SS FRAM or temp light sensor malfunction 4 errCodeInternalVoltageOutOfLimits_NoBlinks Internal v oltages is outside allowed limits 5 errCodeMPDoneTimeoutErr Faulty or unprogrammed NAND Flash OS image or hardware error 6 errCodeTimeOutWaitingForVoltages Unstable internal v oltages 7 errCodeTEMPOutOfLimits Temperature sensor malfunction or extreme operating conditions 10 errCodeRCCInit SS c...

Page 20: ... applications orused withthebuiltin automated functionfordimming ofthedisplay brightness 5 2 2 Pushbuttons Up to 8 softwareconfigurablepushbuttons areavailabledepending on the CCpilot VCmodel The buttonsmay beusedforuserapplicationinput turning the uniton offorcontrollingthebacklight referto thesoftwaredocumentationfordetails 5 3 Buzzer Thereis a buzzerin thefrontpanel thatcanbe usedforaudiblenoti...

Page 21: ...upports anUSBOTGinterface i e actingas bothhostanddevice interfaces Using theport in USBdevicemode it s only for enableOSupdates througha connectedPC with appropriate tool installed InUSBhostmode it supportsthesamefunctionalityas theUSBhost portin themainconnector Note thesealingpropertyoftheunitis affectedwhenaccessingthesecondUSBportlocatedunderthe hatch Due to limitationin themultipinconnectors...

Page 22: ...putsavailableonthe CCpilot VCthroughtheDeutschDTM 12connector 2 Each inputcan beconfiguredforvoltage measurement frequency measurement resistance measurement switchedto battery internal pull down orswitchedto ground internalpull up The operatingspecificationsforthevarious operating modesareprovidedbelow Mode Range Accuracy Resolution Voltage 2 5 V range 0 V 2 75 VDC typ 2 5 V min 5 V range 0 V 5 5...

Page 23: ...ionandavoidplugging unplugging ofconnectorswhenthecomputeris powered up Always replacedamagedcables Ifa connectorpinbecomesbenttheinterfacemay notfunction correctly and the deviceshouldbereturnedto themanufacturerforrepair 6 1 Connector layout Note thatdescriptions hereinrefer to theconnectors located on thedeviceandnot thecable side connectorswhich areattached to thedevice Though thepinoutnumberi...

Page 24: ...CCpilot VC 2 2 Common templates 2017 03 13 w ww maximatecc com 24 ...

Page 25: ...tion Typical operating Max operating Shutdown Suspend 5 7 W 15 W external loads 120 mW 400 mW Inrush current 24 VDC input 12 VDC input 1 5 A for 10 ms 1 5 A for 10 ms External fuse recommendation Current rating 12V 24V input 5 A min This assumesthat the fuseis inaccordancewithIEC20127 i e can be continuously operat ed at 100 of rated current Interfaces CAN Type Driv er Baud Rate CAN ISO 11898 2 2 ...

Page 26: ...e enabled Configurable outputs Nominal output current Diagnostics On state resistance Turn on time Turn off time Leakage current 1 3 A Note power input current limit of 4 A Short to GND short to battery ov er load ov er temperature 200 mΩ typ 380 mΩ max 80 µs typ 180 µs max 80 µs typ 200 µs max 5 µA HMI Pushbuttons 2x4 soft keys configurable function Dimmable LED illumination and tactile feedback ...

Page 27: ... 10605 2008 8 kV air 6 kV contact EM C RF Immunity Radiated 1 ISO 11452 2 2004 RF electromagnetic field 200 1000MHz 30V m EM C RF Immunity Induced 1 ISO 11452 4 2005 Cor 1 2009 Bulk Current Injection 20 200MHz 60 mA EM C Radiated Emission 1 ISO 14982 2009 Narrow b Broad b M Hz dBµV m dBµV m 30 75 54 44 64 54 75 400 44 55 54 65 400 1000 55 65 Enclosure Ingress Protection IEC 60529 2014 IP66 1 Requi...

Page 28: ...emplates 2017 03 13 w ww maximatecc com 28 7 3 Weight and dimensions Description Comments Dimensions 187 x 112 x 48 mm W x H x D Weight 0 45 Kg Mounting holes Spacing Thread dimension Thread depth RAM B 238U 48 5 mm M5 7 7 mm ...

Page 29: ...eunit whichyou findonthebrand label Date ofpurchase which is foundontheinvoice The conditionsandcircumstancesunderwhichtheproblemarises Errorcodessignaledby theinternal buzzer Possibleerror messages which areshown Operating systemtypeand itsversionnumber The devicelog files ifpossible Preparea systemreport on thedevice fromwithinCCsettings ifpossible Information regardingpossibleexternalequipmentw...

Page 30: ...ishandbookis suppliedwithout anyguaranteesand can changewithoutpriornotification For maximatecclicensedsoftware maximateccgrantsyoua license to under maximatecc intellectual propertyrights to use reproduce distribute marketandsell thesoftware only as a partof or integrated within thedevicesforwhichthisdocumentationconcerns Any otherusage such as but not limitedto reproduction distribution marketin...

Page 31: ... tests 26 Env ironmental Tolerance 4 Ethernet 21 External interfaces 22 Flash 19 Forced shutdown 16 Fuse 9 GoreTex 11 Handling 11 Handling 7 Inputs 22 Installation 7 Installing cables 11 Introduction 3 Light sensor 19 Maintenance 11 Memory 19 ON OFF 9 Outputs 22 Pinouts 22 Pins 22 Ports 22 Power supply installation 9 Resume 15 Right click 16 Shutting down 13 Size 27 Specifications 24 Starting Up 1...

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