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MAXIDRY MAXI200 Installation Manual Download Page 78

Part No. 113261

1 - 09/20/10 - 0

Summary of Contents for MAXI200

Page 1: ...us ne pouvez rejoindre le fournisseur de gaz appelez le service des incendies L installation et l entretien doivent tre assur s par un installateur ou un service d entretien qualifi ou par le fourniss...

Page 2: ...________________________________________ MAXI200 PH7 Tilting IMPORTANT NOTE TO PURCHASER Information must be obtained from your local gas supplier on the instructions to be followed if the user smells...

Page 3: ...OMTHEMACHINETOALLOWACCESSFORCLEANING ADJUSTING INSTALLATION OR TESTING OFANYEQUIPMENT PER OCCUPATIONALSAFETY ANDHEALTHADMINISTRATION OSHA STANDARDS CAUTION DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPER...

Page 4: ...NING The dryer must never be operated with any of the back guards outer tops or service panels removed PERSONAL INJURY OR FIRE COULD RESULT IMPORTANT Dryer must be installed in a location environment...

Page 5: ...nts 30 D Exhaust Requirements 31 E Compressed Air Supply System 37 F Electrical Information 39 G Gas Information 43 H Steam Information 47 I Steam DamperActuator System 51 J Water Supply Connection fo...

Page 6: ...3 E Steam DamperActuator System 65 SECTION VIII MANUAL RESET BURNER HI LIMIT INSTRUCTIONS 66 SECTION IX DATA LABEL INFORMATION 67 SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 68...

Page 7: ...umber received and the number refused must be noted on the receipt 4 If you determine that the dryer was damaged after the trucker has left your location you should call the delivering carrier s freig...

Page 8: ...ng or area of ALL occupants e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If you cannot reach your gas supplier call the fire department 4 Insta...

Page 9: ...AL INJURY OR FIRE COULD RESULT 10 This dryer is not to be used in the presence of dry cleaning solvents or fumes 11 Remove articles from the dryer as soon as the drying cycle has been completed WARNIN...

Page 10: ...60 Hz BLOWER FAN MOTOR 15 hp 11 2 kW APPROXIMATE NET WEIGHT 3 625 lb 1 644 kg APPROXIMATE SHIPPING WEIGHT 3 925 lb 1 780 kg AIRFLOW 60 Hz 6 500 cfm 184 06 cmm 50 Hz 5 417 cfm 153 38 cmm STEAM CONSUMPT...

Page 11: ...113261 1 7 B DIMENSIONS AND LOCATION NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation...

Page 12: ...8 113261 1 NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation...

Page 13: ...113261 1 9 NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation...

Page 14: ...is shipped in two 2 pieces the tumbler section will have to be lifted onto the base Use cables through the eyebolts on top of the tumbler section or use a forklift for the lifting process The tilting...

Page 15: ...113261 1 11 NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation 1 Reassembly Instructions For Gas Dryer Shipped In Two Pieces 1 DOOR 2 WAY TILT...

Page 16: ...12 113261 1 1 DOOR 2 WAY TILT...

Page 17: ...from the base and reconnected into the junction box next to the tumbler drive motor in the left side of the tumbler section Make sure both reconnected cables have enough slack in them to allow the dry...

Page 18: ...14 113261 1 2 Reassembly Instructions For Gas Dryer Shipped In Two Pieces 1 DOOR FORWARD TILT NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation...

Page 19: ...113261 1 15 1 DOOR FORWARD TILT...

Page 20: ...wo 2 electrical connections a A plug and cable is located in the right side of the base This must be lifted up and reconnected into the mating socket located at the bottom of the right tumbler section...

Page 21: ...13261 1 17 3 Reassembly Instructions For Gas Dryer Shipped In Two Pieces 2 DOOR REAR TILT PASS THRU NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligatio...

Page 22: ...18 113261 1 2 DOOR REAR TILT PASS THRU...

Page 23: ...re are two 2 electrical reconnections a A plug and cable is located in the right side of the base This must be lifted up and reconnected into the mating socket located at the bottom of the right tumbl...

Page 24: ...20 113261 1 NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation 4 Reassembly Instructions For Steam Dryer Shipped In Two Pieces 1 DOOR 2 WAY TILT...

Page 25: ...113261 1 21 1 DOOR 2 WAY TILT...

Page 26: ...o the junction box next to the tumbler drive motor in the left side of the tumbler section Make sure both reconnected cables have enough slack in them to allow the dryer to tilt freely in both directi...

Page 27: ...113261 1 23 5 Reassembly Instructions For Steam Dryer Shipped In Two Pieces 1 DOOR FORWARD TILT NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation...

Page 28: ...24 113261 1 1 DOOR FORWARD TILT...

Page 29: ...plug and cable is located in the right side of the base This must be lifted up and reconnected into the mating socket located at the bottom of the right tumbler section b The tumbler section power cab...

Page 30: ...113261 1 NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytime withoutnoticeor obligation 6 Reassembly Instructions For Steam Dryer Shipped In Two Pieces 2 DOOR REAR TILT PASS TH...

Page 31: ...113261 1 27 2 DOOR REAR TILT PASS THRU...

Page 32: ...a A plug and cable is located in the right side of the base This must be lifted up and reconnected into the mating socket located at the bottom of the right tumbler section b The tumbler section powe...

Page 33: ...ceiling A ceiling height of 120 inches 304 8 cm is required for gas dryers and a ceiling height of 130 inches 330 2 cm is required for steam dryers The dryer must be leveled for proper operation If s...

Page 34: ...ce from the outdoors atmosphere of a minimum of 6 square feet 0 56 square meters is required for each gas dryer and a minimum of 8 square feet 0 74 square meters is required for each steam dryer To co...

Page 35: ...EXHAUSTED COMMON DUCTWORK IS NOT ACCEPTABLE The exhaust ductwork should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible Single...

Page 36: ...24 inches 60 96 cm round duct 464 square inches 2 993 square centimeters duct The horizontal or vertical duct total run on gas models must not exceed 50 feet 15 24 meters and steam models must not ex...

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Page 40: ...w at least twice the diameter of the duct between the duct opening and nearest obstruction IMPORTANT DO NOT use screens louvers or caps on the outside opening of the exhaust ductwork NOTE Exhaust back...

Page 41: ...lting pistons and a second to control the rear set of tilting pistons A one way tilt dryer has only one 1 solenoid valve Each valve has five 5 3 8 F P T ports and two 2 electric solenoid operators one...

Page 42: ...then there is no pilot pressure available to the rear tilting piston solenoid valve so that its spool cannot move and the rear tilting piston rods cannot extend even if a 24 volt signal is sent to its...

Page 43: ...for Electric Connections IMPORTANT Failure to comply with these codes or ordinances and or the requirements stipulated in this manual can result in personal injury or component failure NOTE Component...

Page 44: ...CTRICAL SERVICE SPECIFICATIONS PER DRYER IMPORTANT NOTES A B C 208 VAC AND 230 240 VAC ARE NOT THE SAME When ordering specify exact voltage When fuses are used they must be dual element time delay cur...

Page 45: ...ERVICE SPECIFICATIONS PER DRYER IMPORTANT NOTES A B C 208 VAC AND 230 240 VAC ARE NOT THE SAME When ordering specify exact voltage When fuses are used they must be dual element time delay current limi...

Page 46: ...accordance with state and local codes In the absence of these codes grounding must conform to applicable requirements of the National Electrical Code ANSI NFPA NO 70 LATEST EDITION or in Canada the i...

Page 47: ...d can cause irreparable damage to the gas valve VOIDING THE WARRANTY WARNING FIRE OR EXPLOSION COULD RESULT 1 Gas Supply The gas dryer installation must meet theAmerican National Standard National Fue...

Page 48: ...upstream of the dryer The pressure measured at each gas valve pressure tap must be a consistent 10 5 inches 26 1 mb water column W C There is no regulator or regulation provided in an L P gas dryer Th...

Page 49: ...nimum pipe size supply line to the dryer is 1 1 2 N P T For ease of servicing the gas supply line of each dryer must have it s own shutoff valve The size of the main gas supply line header will vary d...

Page 50: ...for leaks by brushing on a soapy water solution liquid detergent works well WARNING NEVER TEST FOR LEAKS WITH A FLAME ALL components materials must conform to National Fuel Gas Code specifications ANS...

Page 51: ...ate steam lines and steam return lines or improper steam plumbing will result in poor performance and can cause component failure Clean dry steam must be provided to the dryer IMPORTANT Steam coil fai...

Page 52: ...o the coil as possible f The supply line and the return line should be insulated This will save energy and provide for the safety of the operator and maintenance personnel g Water pockets in the suppl...

Page 53: ...Air Connection Air connection to system 1 8 F P T c No air regulation or filtration is provided with the dryer External regulation filtration of 80 psi 5 51 bar must be provided It is suggested that...

Page 54: ...ng a rapid cool down Diagram 1 shows the damper in the heating open mode allowing heat into the tumbler Diagram 2 shows the damper in the cool down closed mode pulling ambient air directly into the tu...

Page 55: ...steam damper The steam damper plate now covers the steam coil and allows room air to bypass the coil before entering the tumbler for a rapid cool down The steam damper plate should open and close slo...

Page 56: ...and go to Wrinkle Guard 7 When the programmed drying time has expired the Phase 7 non coin microprocessor controller computer will proceed into the Cool Down Cycle Mode 8 Once the Cool Down Cycle begi...

Page 57: ...tempt This is because the gas supply piping is filled with air so the dryer may have to be stopped and restarted several times for this air to be purged from the lines 2 The dryer has two 2 burner box...

Page 58: ...Each microprocessor controller computer has been preprogrammed by the factory with the most commonly used parameter programs selections If computer program changes are required refer to the Computer P...

Page 59: ...service for a period of time the following must be performed 1 Discontinue power to the dryer either at the external disconnect switch or the circuit breaker 2 Discontinue the heat supply a GAS MODEL...

Page 60: ...ontacting the Service Department be sure to give them the correctmodel number and serialnumber sothatyourinquiryishandledinanexpeditiousmanner B PARTS 1 Replacement parts should be purchased from the...

Page 61: ...r s contact the reseller from whom you purchased the equipment and request a dryer warranty form NOTE Whenever contacting the factory for warranty information be sure to have the dryer smodel numberan...

Page 62: ...o ensure that they are not damaged in transit Damage claims are the responsibility of the shipper IMPORTANT No replacements credits or refunds will be issued for merchandise damaged in transit 5 ALL r...

Page 63: ...rage usage which is considered six 6 to eight 8 operational running hours a day IMPORTANT Dryer produces combustible lint and must be exhausted to the outdoors Every 6 months inspect the exhaust ducti...

Page 64: ...ttachment NOTE When cleaning steam coil fins be careful not to bend the fins If fins are bent straighten by using a fincomb whichisavailablefromlocalair conditioningsupplyhouses Inspect and remove lin...

Page 65: ...tions to the motor contactors and overloads are tight This is done to accommodate the compression of the wires over time C LUBRICATION MONTHLY The two 2 1 3 8 3 5 cm bearings that support the impellor...

Page 66: ...r sleeve and a key The inner and outer elements have matching opposing tapers As a result when the bolts are tightened the taper lock contracts onto the shaft and expands into the drive wheel hub lock...

Page 67: ...doors are fully open before the dryer will tilt If the dryer is started when the load doors are open the microprocessor controller computer light emitting diode L E D display will show front door or r...

Page 68: ...y will read an error code of burner high limit fault The thermostat must be manually reset and the Phase 7 computer must be reset 5 Sail Switches for Gas Dryers Only The sail switches are located in t...

Page 69: ...valve so that the solenoid valve blocks the air supply to the piston and the air in the piston is bled to the atmosphere The spring in the piston now retracts the piston rod closing the steam damper T...

Page 70: ...display the same error code described above along with an audio indication If the drum temperature is above 100 F 38 C the dryer will continue to run with no heat for 3 minutes or until the drum temp...

Page 71: ...Allows the manufacturer to gather information on your particular dryer 3 TYPE OF HEAT This describes the type of heat for your particular dryer gas either natural gas or L P gas electric or steam 4 H...

Page 72: ...ady L E D indicator indicates normal operation No L E D indicator indicates a power or an internal failure has occurred 2 For Models with DSI Module Type II Theory of Operation Start the drying cycle...

Page 73: ...fications colors and material and to change or discontinue models BEFORE YOU START CHECK LOCAL CODES AND PERMITS Call your local water company or the proper municipal authority for information regardi...

Page 74: ...connection is made to the 3 4 F P T bushing of the electric water solenoid valve located at the rear upper left area of the dryer The water solenoid valve has a 1 2 M P T connection and a 1 2 bushing...

Page 75: ...system water solenoid valve test can be performed by pressing the STOP key and A keytogether OPTIONAL MANUAL BYPASS Provisions are made in the dryer s S A F E system for the installation of an option...

Page 76: ...f so water will remain on The control will continue to check if temperature is above trip point every 30 seconds If the water has been on for a constant 10 minutes the water will be turned off regardl...

Page 77: ..._________________________________________ _________________________________________________________________________________________________________________________________ ____________________________...

Page 78: ...Part No 113261 1 09 20 10 0...

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