Matrix U3x-01 Service Manual Download

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TABle of CoNTeNTS

8.9

Seat Post Insert Replacement .................................................................................. 30

8.10

Pedal Replacement .................................................................................................... 31

8.11

Shrouds Removal ....................................................................................................... 32

8.12

Lower Control Board Replacement ........................................................................... 33

8.13

Drive Belt Replacement ............................................................................................. 34

8.14

Generator Belt Replacement...................................................................................... 35

8.15

Generator Replacement ............................................................................................. 36

8.16

Pulley Axle Set Replacement.......................................................................................... 37

8.17

Crank Axle Set Replacement .......................................................................................... 39

8.18

Rear Stabilizer Replacement .......................................................................................... 40

8.19

Front Stabilizer Replacement ......................................................................................... 41

8.20

Testing the Bike ............................................................................................................... 42

CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe

9.1

U3x-01 Bike Specifications ........................................................................................ 43

9.2

Fasteners and Assembly Tools .................................................................................. 44

9.3

Assembly Instructions ............................................................................................... 45

9.4

Adjusting the Pedal Straps and Seat ......................................................................... 51

9.5

Leveling the Bike ........................................................................................................ 52

9.6

TV Installation Instructions ......................................................................................... 53

Summary of Contents for U3x-01

Page 1: ...U 3 x 0 1 B i k e S E R V I C E M A N U A l...

Page 2: ......

Page 3: ...CHAPTER 5 Manager MODE 5 1 Using Manager Mode 9 5 2 Manager Mode Overview 10 CHAPTER 6 Engineering Service MODE 6 1 Engineering Service Mode Overview 11 CHAPTER 7 Troubleshooting 7 1 Electrical Diagra...

Page 4: ...cement 36 8 16 Pulley Axle Set Replacement 37 8 17 Crank Axle Set Replacement 39 8 18 Rear Stabilizer Replacement 40 8 19 Front Stabilizer Replacement 41 8 20 Testing the Bike 42 CHAPTER 9 Bike specif...

Page 5: ...cation Chapter 1 Serial number location A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame po...

Page 6: ...when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in areas of high...

Page 7: ...pment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not r...

Page 8: ...require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and...

Page 9: ...atures eight programs START QUICK START One touch Quick Start and Start any time during preference selection UP DOWN LEVEL Easy information and level selection SELECT SELECT SCREEN RESET This multi fu...

Page 10: ...g 2 Starting 1 and then the program will begin ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start pedalin...

Page 11: ...sults are based on the number of stages completed 1 Start pedaling and press the FITNESS TEST key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Gender by using the UP or DO...

Page 12: ...ing You can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Ta...

Page 13: ...ads Manager Mode and hit SELECT Figure A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custo...

Page 14: ...ions Speed Distance Mode Mile Mile Kilometer Displays distance in miles or kilometers Machine Bike BI Elliptical EL Bike BI This should be set for bike BI at all times Cardio On Off On This turns the...

Page 15: ...ss the UP or DOWN LEVEL key to scroll between the different Engineering and Service Modes ENGINEERING MODE This mode is for factory settings only SERVICE MODE SERVICE 1 Display Test SERVICE 2 RPM Read...

Page 16: ...12 Chapter 7 TROUBLESHOOTING 7 1 Electrical Diagrams...

Page 17: ...13 7 1 Electrical Diagrams Chapter 7 Troubleshooting...

Page 18: ...14 Chapter 7 TROUBLESHOOTING 7 1 Electrical Diagrams P01 Console Cable P03 Pulse Sensor Wire...

Page 19: ...at the UCB a Remove the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure B d Eve...

Page 20: ...es from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary depending on the RPM The generator...

Page 21: ...or creaking noise Possible causes 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on...

Page 22: ...the console 2 If no voltage is present in Step 1 check the console cable connection at the lower control board Also check for any pinches or cuts in the console cable 3 Check if the generator is outpu...

Page 23: ...t properly connected 2 The console is damaged 3 The lower control board is damaged SOLUTION 1 Remove the console and check to see if the console cable is connected properly 2 Check to see if the conso...

Page 24: ...grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap...

Page 25: ...console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection an...

Page 26: ...eful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective han...

Page 27: ...3 Disconnect the black wire and remove the lower portion of the HR grip Figure C 4 Disconnect the red wire and level button and remove the upper portion of the HR grip Figure D 5 Reverse Steps 1 4 to...

Page 28: ...REPLACEMENT Chapter 8 Part Replacement Guide 1 Locate the cup holder on the back of the console Figure A 2 Pull up and remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder F...

Page 29: ...om the back of the overlay Figure E 7 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 8 Match the overlay to the cutout on the console Figure G 9 Press down on th...

Page 30: ...26 8 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED Chapter 8 Part Replacement Guide Figure E Figure F Figure G Figure H figure i figure j...

Page 31: ...the console mast Figure A and remove the 4 screws holding the console mast to the frame Figure B 4 Pull the wires out the bottom of the console mast and remove the mast Figure C 5 When installing a n...

Page 32: ...Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad 8 7 seat pad replacement Chapter 8...

Page 33: ...Pull the seat post upward until the stem comes away from the frame Figure B 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure C 4 Reverse Steps 1 3 to install a...

Page 34: ...away from the frame and set it aside Figure B 3 Remove the rubber boot that rests at the bottom of the seat post Figure C 4 Grab the lip of the seat post insert and remove it from the seat post Figur...

Page 35: ...crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1...

Page 36: ...13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E 6 Once the screws are removed from both side shrouds lift the shrouds away from th...

Page 37: ...ect the 3 wire connections to the lower board Figure B 4 Remove the 2 screws holding the lower board to the frame Figure C and remove the lower board 5 Reverse Steps 1 4 to install a new lower board 6...

Page 38: ...e belt off of the pulley Figure A 3 Remove the belt Figure B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring Figure C If more tension is needed on the drive...

Page 39: ...elt Figure B 3 Once the tension has been removed the Generator belt can be walked off of the pulley Figure C 4 Pull the Generator out of the frame towards the front of the unit and remove the Generato...

Page 40: ...r belt Figure B 3 Once the tension has been removed the Generator belt can be walked off of the pulley Figure C 4 Pull the Generator out of the frame towards the front of the unit and remove the Gener...

Page 41: ...he pulley Figure C 5 Remove the C clip holding the bearing in place on the right side of the frame Figure D 6 Remove the bearing Figure E 7 Remove the 60 mm nut holding in the pulley axle assembly wit...

Page 42: ...38 Figure E fIGURE D Figure F FIgure G 8 16 pulley axle set Replacement continued Chapter 8 part replacement guide...

Page 43: ...h sides Figure C 5 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D 6 Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threa...

Page 44: ...18 rear stabilizer replacement 1 Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Reverse Steps 1 2 to instal...

Page 45: ...n the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install a new front stabilizer Figure A...

Page 46: ...Machine is not set for Bike BI change to BI using the UP or DOWN LEVEL key and press START to save e Press the START key twice to return to normal function 2 Without hitting start or entering any pro...

Page 47: ...25 Coaxial Cable Connection Yes AC TV Power Connection Yes Monitor Mount Yes Resistance Type Generator Power Requirements0 Self Powered Overall Dimensions L x W x H 47 x 29 x 56 119 4 x 73 5 x 142 2 c...

Page 48: ...black 8 Z22 flat washer black 8 z23 See sketch of part Z12 spring washer black 4 z31 button head screw M8 x 20L yellow 4 z32 See sketch of part Z12 spring washer yellow 4 z33 See sketch of part Z22 fl...

Page 49: ...45 9 3 ASSEMBLY INSTRUCTIONS Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 1 after these assembly steps are complete be sure to setup and test the unit as outlined in section 8 20...

Page 50: ...46 step 2 9 3 Assembly Instructions Continued Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 51: ...47 step 3 Chapter 9 Bike specifications and assembly guide 9 3 Assembly Instructions Continued...

Page 52: ...48 step 4 Chapter 9 Bike specifications and assembly guide 9 3 Assembly Instructions Continued...

Page 53: ...49 9 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 9 bike specifications and assembly guide Step 5...

Page 54: ...50 final assembly 9 3 assembly instructions continued Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 55: ...on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U...

Page 56: ...mpting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow th...

Page 57: ...ole in the rabbit ear to limit the angle of adjustment of the TV Figure G 8 Attach the TV to the rabbit ears using 4 screws from the hardware bag Figure H 9 Attach the TV controller bracket to the fro...

Page 58: ...54 Figure C Figure D Figure E Figure F Figure G Figure H Chapter 9 Bike specifications and assembly guide 9 6 TV installation instructions continued...

Page 59: ...55 Figure I Figure J Figure K Figure L Figure M Figure N Chapter 9 Bike specifications and assembly guide 9 6 TV installation instructions continued...

Page 60: ...56 Figure O Figure P Figure Q Figure R Chapter 9 Bike specifications and assembly guide 9 6 TV installation instructions continued...

Page 61: ...57 NOTES...

Page 62: ...58 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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