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Matrix S3x-01 Service Manual Download Page 4

iv

tAble of CoNteNtS

7.14 

Generator Replacement ............................................................................................. 35

7.15 

Center Axle Set Replacement .................................................................................... 36

7.16 

Drive Belt Replacement  ............................................................................................ 38

7.17 

Drive Axle Set Replacement ...................................................................................... 40

7.18 

Pedal Replacement .................................................................................................... 42

7.19 

Pedal Belt Replacement ................................................................................................. 43

7.20 

Pedal Arm Replacement ................................................................................................. 44

7.21 

Battery Replacement ...................................................................................................... 45

7.22 

Testing the Stepper ......................................................................................................... 46

CHApter 8: Stepper SpeCIfICAtIoNS AND ASSeMbly gUIDe

8.1 

U5x Stepper Specifications ........................................................................................ 47

8.2 

Fasteners and Assembly Tools .................................................................................. 48

8.3 

Assembly Instructions  ............................................................................................... 49

8.4 

Leveling the Stepper .................................................................................................. 54

8.5 

TV Bracket Installation ............................................................................................... 55

ii

Summary of Contents for S3x-01

Page 1: ...S 3 x 0 1 S t e p p e r S ER V I C E M A N U A l...

Page 2: ......

Page 3: ...Es 5 1 Manager Mode 10 5 2 Engineering Mode 11 5 3 Service Mode 11 CHAPTER 6 Troubleshooting 6 1 Electrical Diagram 12 6 2 LCB LED Indicators 15 6 3 Troubleshooting Keypad Issues 16 6 4 Troubleshootin...

Page 4: ...18 Pedal Replacement 42 7 19 Pedal Belt Replacement 43 7 20 Pedal Arm Replacement 44 7 21 Battery Replacement 45 7 22 Testing the Stepper 46 CHAPTER 8 stepper specifications and assembly guide 8 1 U5...

Page 5: ...cation Chapter 1 Serial number location A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame po...

Page 6: ...site should be well lit and well ventilated Locate the Matrix S3x 01 Stepper on a structurally solid and flat surface The Stepper should have a clearance of 20 on the back side from the wall or other...

Page 7: ...insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working p...

Page 8: ...ust and dirt Chapter 3 PREVENTATIVE MAINTENANCE 3 1 recommended cleaning tips 3 2 Check for damaged parts DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement part...

Page 9: ...al Support Team identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen f...

Page 10: ...features eight programs START QUICK START One touch Quick Start and Start any time during preference selection UP DOWN LEVEL Easy information and level selection SELECT SELECT SCREEN RESET This multi...

Page 11: ...g 2 Starting 1 and then the program will begin ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start steppin...

Page 12: ...e the workout is complete the display will read the results of the Fitness Test MEN S OUTPUT TABLE FOR FITNESS TEST age excellent GOOD above average average below average poor VERY POOR 18 25 79 79 89...

Page 13: ...reading You can grab these sensors in any program to view your current heart rate 1 Start stepping and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Selec...

Page 14: ...programs default LEVEL L1 L1 L26 Default level used in all programs default weight 150 lb 68 KG 80 lb 36 KG 400 lb 182 kg Default weight used in calorie calculations and HR programs Speed is Mile KM...

Page 15: ...OWN level key until Service 1 2 3 or 4 appears on the display and press SELECT 3 Press SELECT to modify the program settings once displayed 4 Press the UP or DOWN level key to change the value 5 Once...

Page 16: ...12 Chapter 6 TROUBLESHOOTING 6 1 electrical diagrams...

Page 17: ...13 6 1 Electrical Diagrams Continued Chapter 6 Troubleshooting...

Page 18: ...14 Chapter 6 TROUBLESHOOTING 6 1 Electrical Diagrams Continued P01 Console Cable P03 Pulse Sensor Wire...

Page 19: ...Chapter 6 TROUBLESHOOTING 6 2 LCB LED INdicators 12V Power Indicator Light BRK Resistance Indicator Light RPM Generator Indicator Light VR1 Adjustable Resistance VR2 Adjustable Battery Voltage to 12...

Page 20: ...OWN LEVEL keys to scroll to Service Mode 5 and press SELECT c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check...

Page 21: ...present in Step 1 check the console cable connection at the lower control board Also check for any pinches or cuts in the console cable 3 Check if the generator is outputting variable power a Insert...

Page 22: ...is damaged SOLUTION 1 Remove the console and check to see if the console cable is connected properly 2 Check to see if the console cable is pinched or cut replace as needed 3 Replace the console 4 Rep...

Page 23: ...he chest strap is damaged 4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Rep...

Page 24: ...and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console mast until they are clear of the console mast connection and attach the...

Page 25: ...o the console mast being careful to support the handlebar Figure A 3 Carefully pull the wires from the console mast until the connectors are free and remove the defective handlebar Figure B 4 Reverse...

Page 26: ...rip together Figure B NOTE You may need to remove the console to give access to the HR grip screws 3 Disconnect the HR grip wire and remove the metal plate Figure C 4 Disconnect the level button and r...

Page 27: ...REPLACEMENT Chapter 7 Part Replacement Guide 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder...

Page 28: ...m the back of the overlay Figure E 7 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 8 Match the overlay to the cutout on the console Figure G 9 Press down on the...

Page 29: ...25 7 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED Chapter 7 Part Replacement Guide Figure E Figure F Figure G Figure H figure i figure j...

Page 30: ...ure A 4 Lift up the rubber boot at the bottom of the console mast Figure B and remove the 4 screws holding the console mast to the frame Figure C 5 Pull the wires out the bottom of the console mast an...

Page 31: ...gure B 3 Remove the 2 screws holding the bottom of the defective upper stationary handlebar to the lower stationary handlebar Figure C 4 This will allow you to remove the upper stationary handlebar Fi...

Page 32: ...handlebar as outlined in Section 7 7 2 Remove the 2 screws holding the lower stationary handlebar to the rear stabilizer Figure A 3 This will allow you to remove the lower stationary handlebar from t...

Page 33: ...ve the 4 screws holding the rear stabilizer cover to the frame Figure A 2 Pull the rear stabilizer cover upward and off the unit Figure B 3 Reverse Steps 1 2 to install a new rear stabilizer cover Fig...

Page 34: ...e rear stabilizer cover as outlined in Section 7 9 4 Remove the 4 screws holding the rear stabilizer to the frame and remove the stabilizer Figure A 5 Reverse Steps 1 4 to install a new rear stabilize...

Page 35: ...ws holding the right side shroud to the frame Figure A 2 Remove the 10 screws holding the left side shroud to the frame Figure B 3 Figure C shows the stepper with both shrouds removed Chapter 7 Part R...

Page 36: ...oard Figure A 3 Remove the 2 screws holding the lower board to the frame Figure B and remove the lower board 4 Reverse Steps 1 3 to install a new lower board 5 Test the stepper for function as outline...

Page 37: ...e the Generator belt tension 4 Walk the belt off of the Generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt...

Page 38: ...34 figure d figure e figure f fIGURE c 7 13 Generator belt replacement continued chapter 7 part replacement guide...

Page 39: ...bolt Figure B 4 Once the nut from the tension eye bolt has been removed the Generator belt can be walked off the Generator pulley Figure C 5 Disconnect the Generator wire harness Figure D and remove...

Page 40: ...ed the Generator belt can be walked off the Generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the d...

Page 41: ...37 figure c figure d 7 15 center axle replacement continued chapter 7 part replacement guide figure f figure e...

Page 42: ...f of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figures F 8 Disconnect the 2 pedal belt springs from the aroun...

Page 43: ...39 Figure E Figure F FIgure G 7 16 drive belt Replacement continued chapter 7 part replacement guide figure h...

Page 44: ...nd walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figure F 8 Disconnect the 2 pedal belt spri...

Page 45: ...41 figure e figure f figure g figure h 7 17 drive axle set replacement continued chapter 7 part replacement guide...

Page 46: ...ned in Section 7 11 2 Remove the 4 screws under the pedal frame going up into the plastic Figures A B 3 This will allow you to remove the pedal Figure C 4 Reverse Steps 1 3 to install a new pedal figu...

Page 47: ...om the pedal frame Figure B 4 Disconnect the pedal belt spring from the drive axle set and remove the pedal belt Figure C 5 Reverse Steps 1 4 to install a new pedal belt NOTE When reinstalling a new p...

Page 48: ...screws on the pedal re tension bracket Figure A 4 This will allow you to remove the belt from the pedal frame Figure B 5 Remove the snap ring holding the pedal arm to the frame Figure C 6 Remove the...

Page 49: ...ined in Section 7 11 2 Disconnect the 2 wires going to the battery Figure A 3 Remove the 2 wing nuts holding the battery to the frame Figure B and remove the battery 4 Reverse Steps 1 3 to install a n...

Page 50: ...rcising While moving listen for any odd noises or squeaks 2 After stopping movement press the GO button and begin stepping 3 Grasp the hand grips to check for proper heart rate response 4 Press the le...

Page 51: ...le Connection Yes AC TV Power Connection Yes Monitor Mount Yes Resistance Technology Generator Power Requirements 120 V 220 V Dimensions L x W x H 45 x 31 x 68 114 x 79 x 172 7 cm Product Weight 236 l...

Page 52: ...wrench purple 1 Z50 2 phillips screwdriver purple 8 z01 Socket head screw M8 x 16l Yellow 17 z02 Lock Washer Yellow green black 2 z03 Button head screw set green 7 z05 button head screw m8 x 16L gree...

Page 53: ...49 8 3 ASSEMBLY INSTRUCTIONS Chapter 8 stepper SPECIFICATIONS AND ASSEMBLY GUIDE step 1 after these assembly steps are complete be sure to setup and test the unit as outlined in section 7 22...

Page 54: ...50 step 2 Chapter 8 stepper SPECIFICATIONS AND ASSEMBLY GUIDE 8 3 Assembly Instructions Continued...

Page 55: ...51 8 3 Assembly Instructions Continued Chapter 8 stepper SPECIFICATIONS AND ASSEMBLY GUIDE step 3...

Page 56: ...52 step 4 8 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 8 stepper specifications and assembly guide...

Page 57: ...53 final assembly chapter 8 stepper specifications and assembly guide 8 3 assembly instructions continued...

Page 58: ...pting to shake it side to side Shaking or wobbling indicates that your stepper needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow...

Page 59: ...of the TV Figure G 8 Attach the TV to the rabbit ears using 4 screws from the hardware bag Figure H 9 Attach the TV controller bracket to the front of the console The TV controller bracket will mount...

Page 60: ...56 8 5 tv Bracket Installation Continued Figure D Figure C Figure H Figure G Figure F Figure E Chapter 8 stepper specifications and assembly guide...

Page 61: ...57 8 5 tv Bracket Installation Continued Figure K Figure L Figure N Figure M Figure J Figure I Chapter 8 stepper specifications and assembly guide...

Page 62: ...58 8 5 tv Bracket Installation Continued Figure O Figure P Figure R Figure Q Chapter 8 stepper specifications and assembly guide...

Page 63: ...59 NOTES...

Page 64: ...60 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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