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Parts List & Operating Instructions

Form No. 106464, sheet 1 of 2, back

1

2

3

4

5

6, 7, 8

Item

Part

No.

No.

Qty.

Description

1

501352

1

Rod Assembly

2

j

 

501351

1

Retaining Ring

3

j

 

501299

1

Retaining Ring

4

j

 

10913

1

O-ring

5

j

 

501807

1

U-cup Packing

6

js

 

10442

1

Washer

7

js

 

501804

1

Ball Seat Screw

  (torque to 120 in.•lbs.)

8

js

 

12223

1

Ball

9

js

 

10268

1

O-ring

10

js

 

501398

1

Pump Release Valve

11

501354

1

Pump Rod

12

501806

1

Retaining Ring

13

501403

1

Spring Retainer

14

13938

1

Spring

15

j

 

501397

1

U-cup

16

501355

1

Pump Tube

  (torque to 75 ft.•lbs.)

17

j

 

501400

1

Crush Washer

18

j

 

221271

1

Wear Ring

19

j

 

501298

1

Wear Ring

20

j

 

14739

1

O-ring

21

501300

1

Gland

22

221278

1

Plug 

(not shown)

Parts marked with an asterisk (

j

) are included in

Seal Kit No. 501816.

Parts marked with a triangle (

s

) are included in

Pump Release Valve Repair Kit No. 501235.

Bleeding Air from the System

Air can accumulate within a hydraulic system during shipment, or if the automatic transmission fluid (ATF) supply runs too
low. This entrapped air causes the jack to respond slowly or feel “spongy.” The following procedure bleeds air from the
system.

1. Remove the jack from service, and place it on a level surface.

2. Open the release valve by turning the handle all the way counterclockwise (CCW).

3. Pump the handle six full strokes.

4. Close the release valve by turning the handle all the way clockwise (CW).

5. Pump the handle until the lift arm is fully extended.

6. Lower the lift arm by turning the handle all the way counterclockwise (CCW).

7. Test the jack for normal operation. If the lift pad doesn’t rise to the correct height, repeat Steps 2–6. If this doesn’t solve

the problem, call the OTC Technical Services Dept. at (800) 533-6127.

9

10

11

No. 501795 Hydraulic Assembly

12

13

14

15

16

17

18

19

20

21

22

Summary of Contents for MSJ25

Page 1: ...g 3 4 12 501814 2 Anchor Pin 13 513781 2 Spring 14 501290 1 Rod Service Jack Max Capacity 2 1 2 Tons Application Designed to lift a wide range of motor vehicles 1 2 3 4 6 7 8 9 10 11 12 13 14 11 15 5...

Page 2: ...s are included in Pump Release Valve Repair Kit No 501235 Bleeding Air from the System Air can accumulate within a hydraulic system during shipment or if the automatic transmission fluid ATF supply r...

Page 3: ...he axles before working on the vehicle Center the load on the jack saddle Off center loads can damage seals and cause jack failure Lift only dead weight Do not use blocks or other extenders between th...

Page 4: ...ing Guide Repair procedures must be performed in a dirt free environment by qualified personnel who are familiar with this equipment CAUTION Allinspection maintenance andrepairproceduresmustbeperforme...

Page 5: ...e 2 6 504753 1 Calcoman a 7 501237 1 Collar n 8 217176 1 Pasador con chaveta 1 8 2 9 501800 2 Rueda delantera 10 15953 2 Arandela 1 91 cm 3 4 11 14855 6 Anillo retenedor 1 91 cm 3 4 12 501814 2 Pasado...

Page 6: ...ataforma de elevaci n no sube a la altura correcta repita los pasos 2 6 Si no se resuelve el problema llame al Departamento de Servicio T cnico de OTC al 800 533 6127 1 2 3 4 5 6 7 8 Item Part No No Q...

Page 7: ...arga sobre el collar n del gato Las cargas que no est n centradas pueden da ar los sellos y provocar fallas hidr ulicas Levante nicamente objetos No utilice bloques u otras extensiones entre el collar...

Page 8: ...N Todos los procedimientos de inspecci n mantenimiento y reparaci n deben realizarse cuando el gato no tenga carga no est en uso Problema Causa Soluci n 1 La v lvula de liberaci n est abierta 2 ATF b...

Page 9: ...ique feuille no 1 de 2 verso 6 504753 1 Autocollant 7 501237 1 Selle 8 217176 1 Goupille fendue 1 8 2 9 501800 2 Roue avant 10 15953 2 Rondelle 19 0 cm 3 4 po 11 14855 6 Bague de retenue 19 0 cm 3 4 p...

Page 10: ...uilles d une montre 7 V rifier le fonctionnement normal du cric Si la selle de levage n atteint pas la bonne hauteur r p ter les tapes 2 6 Si l anomalie persiste appeler le service technique de OTC au...

Page 11: ...Centrer la charge sur la selle du cric Une charge d centr e peut endommager les joints et provoquer la d faillance du cric Ne soulever que des poids morts Ne pas utiliser de blocs ou d autres prolonga...

Page 12: ...d entretien et de r paration doivent tre effectu es lorsque le cric ne soul ve aucune charge n est pas utilis Anomalie Cause Solution 1 Le d tendeur de pression est ouvert 2 Bas niveau de liquide bo t...

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