Parts List & Operating Instructions
Form No. 106464, sheet 1 of 2, back
1
2
3
4
5
6, 7, 8
Item
Part
No.
No.
Qty.
Description
1
501352
1
Rod Assembly
2
j
501351
1
Retaining Ring
3
j
501299
1
Retaining Ring
4
j
10913
1
O-ring
5
j
501807
1
U-cup Packing
6
js
10442
1
Washer
7
js
501804
1
Ball Seat Screw
(torque to 120 in.•lbs.)
8
js
12223
1
Ball
9
js
10268
1
O-ring
10
js
501398
1
Pump Release Valve
11
501354
1
Pump Rod
12
501806
1
Retaining Ring
13
501403
1
Spring Retainer
14
13938
1
Spring
15
j
501397
1
U-cup
16
501355
1
Pump Tube
(torque to 75 ft.•lbs.)
17
j
501400
1
Crush Washer
18
j
221271
1
Wear Ring
19
j
501298
1
Wear Ring
20
j
14739
1
O-ring
21
501300
1
Gland
22
221278
1
Plug
(not shown)
Parts marked with an asterisk (
j
) are included in
Seal Kit No. 501816.
Parts marked with a triangle (
s
) are included in
Pump Release Valve Repair Kit No. 501235.
Bleeding Air from the System
Air can accumulate within a hydraulic system during shipment, or if the automatic transmission fluid (ATF) supply runs too
low. This entrapped air causes the jack to respond slowly or feel “spongy.” The following procedure bleeds air from the
system.
1. Remove the jack from service, and place it on a level surface.
2. Open the release valve by turning the handle all the way counterclockwise (CCW).
3. Pump the handle six full strokes.
4. Close the release valve by turning the handle all the way clockwise (CW).
5. Pump the handle until the lift arm is fully extended.
6. Lower the lift arm by turning the handle all the way counterclockwise (CCW).
7. Test the jack for normal operation. If the lift pad doesn’t rise to the correct height, repeat Steps 2–6. If this doesn’t solve
the problem, call the OTC Technical Services Dept. at (800) 533-6127.
9
10
11
No. 501795 Hydraulic Assembly
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13
14
15
16
17
18
19
20
21
22