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BJ12T, BJ20T 

04/13/20

SETUP INSTRUCTIONS

 

    This is the safety alert symbol used for the ASSEMBLY section of this manual to alert you to  

 

    potential personal injury hazards. Obey all instructions to avoid possible injury or death.

1.  Refer to the exploded view parts drawing in this manual to identify parts mentioned in this setup procedure.

2.  The two piece handle can be slip fit together to form a complete handle length. Loosely slipping the pieces together will 

enable you to disconnect them at a later time for storage.

3.  Sometimes air gets trapped in the hydraulic system during shipping and/or handling.

PURGING AIR FROM THE HYDRAULIC SYSTEM

 

a.  Attach the end of the handle to the jack's release valve and turn the handle in a counterclockwise direction

 

 

two full revolutions.

 

b.  Install the handle in the pump handle receiver and pump the jack about 15 incremental pump strokes.

 

c.  Attach the end of the handle on the release valve again and turn the handle in a clockwise direction until tight.

 

d.  Proceed to pump the handle until the ram raises to maximum height.

 

e.  Repeat steps "a" through "d" until all air is purged from the system.

OPERATING INSTRUCTIONS

     

This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to 

 

      alert you to potential personal injury hazards. Obey all instructions to avoid possible injury or death.

     

IMPORTANT:

 Before attempting to raise any vehicle, check vehicle service manual for recommended lifting surfaces.

1.  Become familiar with the identification and function of the operating jack components. The ram is the shaft that comes 

out of the jack when you activate the pump piston.

2.  Chock the vehicle's tires that will not be lifted off the ground prior to lifting the vehicle and if available, apply the 

emergency brake or any other method of braking.

3.  Position the jack at the designated lift point. Estimate the required ram travel to raise the vehicle to the desired height.

4.  Turn the release valve in a clockwise direction until tight.

5.  With the jack in the lowered position, place the jack under the vehicle, but do not put your body under the vehicle.  

IMPORTANT:

 

Use the vehicle manufacturer's recommended lifting procedures and lifting points before lifting loads.

6.  Once the jack is in place, activate the pump until the top of the ram comes close to the designated lift point. Make
 

sure the designated lift point is flat, parallel to the ground and free from grease, any kind of lubricant, and debris.

 

Proceed with pumping the jack in order to lift the vehicle to the desired height. During lifting, inspect the position of the 
jack in relation to the ground and the ram in relationship to the load to prevent any unstable conditions from developing. 
If conditions look like they are becoming unstable, slowly lower the load and make appropriate setup corrections after 
the load is fully lowered.

7.  When the vehicle or load is lifted to its desired height, immediately place safety support stands (jack stands) in their 

designated locations and adjust the stands' support columns up as close to the designated vehicle support points 
as possible. Although jack stands are individually rated, they are to be used in a matched pair to support one end of 
the vehicle only. Stands are not to be used to simultaneously support both ends or one side of a vehicle. Slowly and 
carefully turn the release knob in a counterclockwise direction to gently lower the vehicle onto the safety support stands 
(jack stands). Make sure the vehicle is safely supported by the safety support stands' (jack stands) saddles and not the 
locating lugs of the saddles. Inspect the relationship of the safety support stands (jack stands) with the ground and the 
safety support stand (jack stand) columns and saddles with the vehicle to prevent any unstable conditions. If conditions 
look unstable, close the jack's release valve and pump the jack to raise the vehicle off the safety support stands

 

(jack stands). Make the appropriate setup changes, and slowly and carefully lower the vehicle onto the safety

 

support stand saddles.

8.  After the work is done, close the release valve and pump the jack until it is high enough to remove the vehicle or load 

from the safety support stand saddles. Be sure load is stable. If it is not, lower load back onto safety support stands. 
Make appropriate setup corrections and repeat the step again. Remove the safety support stands from under the vehicle, 
being very careful not to move the vehicle.

9.  Turn the release valve in a counterclockwise direction very slowly and carefully to lower the vehicle or load down
 

to the ground.

BJ12T, BJ20T SHORT BOTTLE JACK

Summary of Contents for BJ12T

Page 1: ...oducts 2020 All rights reserved S P E C I F I C A T I O N S SHORT BOTTLE JACK GATO DE BOTELLA BAJO CRIC BOUTEILLE COURT BJ12T BJ20T Capacity 12 Ton Lift Range 6 7 Low Height 7 5 High Height 14 2 Base...

Page 2: ...o not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only at points of the vehicle as...

Page 3: ...s before lifting loads 6 Once the jack is in place activate the pump until the top of the ram comes close to the designated lift point Make sure the designated lift point is flat parallel to the groun...

Page 4: ...lic repairs unless you are a qualified hydraulic repair person that is familiar with this equipment TROUBLESHOOTING PROBLEM ACTION 1 Unit will not lift rated load Purge air from hydraulic system by fo...

Page 5: ...ining Ring 1 19 Fill Plug 1 20 Clip incl w 27 2 21 Long Linkage Pin 1 22 Short Linkage Pin incl w 27 1 23 Dust Cover 1 24 Backup Ring 1 25 O Ring 1 26 RS4412S26 BJ12T RS4420S26 BJ20T Pump Plunger 1 27...

Page 6: ...02 mm 6 3 Altura baja 190 5 mm 7 5 Altura elevada 350 52 mm 13 8 Tama o de la base 163 mm x 143 mm 6 4 x 5 6 Di metro de la silla 1 8 diameter Longitud del mango 16 5 Tornillo de extensi n 2 25 Peso 8...

Page 7: ...flojas o faltantes Aseg rese de realizar correcciones antes del uso Levante s lo en los puntos del veh culo seg n sean especificados por parte del fabricante del veh culo Los usuarios y espectadores...

Page 8: ...el fabricante 6 Una vez que el gato est en su lugar active la bomba hasta que la parte superior del pist n se acerque al punto de elevaci n designado Aseg rese que el punto designado de elevaci n est...

Page 9: ...st familiarizado con este equipo Las reparaciones deben llevarse a cabo por parte de un centro de servicio autorizado DIAGN STICO DE AVER AS PROBLEMA ACCI N 1 El equipo no levantar la carga nominal Ex...

Page 10: ...se 190 5 mm 7 5 Hauteur maximale 350 52 mm 13 8 Dimension de la base 163 mm x 143 mm 6 4 x 5 6 Diam tre de selle 1 8 Longueur du manche 16 5 Longueur de la vis de rallonge 2 25 Poids 8 16 kg 18 lbs BJ...

Page 11: ...rter les corrections ou les r parations n cessaires avant l utilisation Soulevez uniquement aux points de levage du v hicule tels que sp cifi s par le fabricant L utilisateur et les spectateurs doiven...

Page 12: ...cric en place activez la pompe jusqu ce que la partie sup rieure du v rin soit proche du point de levage d sign Assurez vous que le point de levage d sign est plat parall le au sol et qu il est exempt...

Page 13: ...nit ne l vera la charge nominale Purger l air du syst me hydraulique en suivant la proc dure selon la configuration 2 Ne peut pas supporter la charge nominale ou se sent spongieuse sous charge nominal...

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